Cub Cadet 8404 User Manual

Page 76

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CHAPTER 2 8354/8404

2-54

D615-W02 May-2003

11

10

9

615W2B4A

615W2B3A

(B) Piston pin and brushing clearance

1. Measure the piston pin O.D. with an outside

micrometer.

2. Measure the piston pin busing I.D. with an inside

micrometer.

3. If the clearance exceeds the allowable limit with new

bushing, replace the piston pin.

(C)Replacing piston pin bushing

1. Press out the bushing, using a piston pin bushing

replacing tool.

2. Clean the new bushing and the bore and apply oil

to them.

3. Press in the bushing, using the replacing tool.

IMPORTANT:

Align the oil holes of the connecting rod and the
bushing.

Piston pin
and
bushing
clearance

Piston pin
O.D.

Bushing I.
D.

Factory

spec.

Allowable

limit

Factory

spec.

Factory

spec.

0.014 ~ 0.038 mm

0.00055 ~ 0.00150 in.

0.15 mm

0.0059 in.

25.002 ~ 25.011 mm

0.98433 ~ 0.98469 in.

25.025 ~ 25.040 mm

0.98524 ~ 0.98583 in.

615W2B2A

3) Connecting rod and piston

(A) Piston pin bore

1. Measure the I.D. of piston pin bore in piston (length-

wise and widthwise of the piston) with a cylinder
gauge.

2. If the measurement exceeds the allowable limit, re-

place the piston.

Piston Pin
bore I.D.

Factory

spec.

Allowable

limit

25.000 ~ 25.006 mm

0.9843 ~ 0.9845 in.

25.03 mm

0.9854 in.

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