Intek RheoVac CMS User Manual

Page 3

Advertising
background image

September 2013

i

© Intek, Inc. 2013

Revision D

TABLE OF CONTENTS

SECTION 1 - GENERAL INFORMATION ...............................................................................................1

1.1

INTEK’S POWER INDUSTRY SERVICES ................................................................................................................ 1

1.2

PURPOSE AND FUNCTION ....................................................................................................................................... 2

1.3

TECHNICAL SPECIFICATIONS – check custom page to determine which components apply to your CMS .......... 3

1.3.1

Main Electronics (SCADA, RTU and HMI) ......................................................................................................... 3

1.3.2

RheoVac Multi-Sensor Probe (MSP) .................................................................................................................... 3

1.3.3

Rheotherm Cooling Water Flow and Fouling (CWFF) Meters ............................................................................. 4

1.3.4

Pressure/Temperature (PT) Probe ......................................................................................................................... 4

1.3.5

Thermocouple (TC) Temperature Sensors and Arrays ......................................................................................... 4

1.3.6

High Spatial Density Temperature Sensors and Arrays ........................................................................................ 5

1.4

WARNINGS

, PRECAUTIONS

AND RECOMMENDATIONS

........................................................... 6

SECTION 2 - INSTALLATION .................................................................................................................7

2.1

HARDWARE INSTALLATION .................................................................................................................................. 7

2.1.1

RheoVac Multi-Sensor Probes .............................................................................................................................. 7

2.1.2

PT Probes ............................................................................................................................................................ 10

2.1.3

Rheotherm CWFF Meters and Temperature Sensors .......................................................................................... 10

2.2

ELECTRICAL CONNECTIONS................................................................................................................................ 11

2.2.1

Main Electronics – contains the SCADA and HMI components ........................................................................ 12

2.2.2

Satellite Electronics (only provided with systems that have several instruments) .............................................. 13

2.2.3

Distribution Box (see Figure 6) – For distributing RS485 communication and 24VDC .................................... 13

2.2.4

4-20mA Transmitter Box (optional) – For driving eight (8) remote 4-20 mA analog signals ............................ 14

2.2.5

RheoVac MSP and PT Probe Connector Assembly ............................................................................................ 16

2.2.6

Rheotherm CWFF Meters and Temperature Sensors Connections ..................................................................... 17

SECTION 3 - USER INTERFACE AND DATA RETRIEVAL ..............................................................18

3.1

MENUS ....................................................................................................................................................................... 18

3.1.1

Compressing Data (to USB Stick) ...................................................................................................................... 18

3.1.2

Change Line Size (i.e., pipe diameter) ................................................................................................................ 20

3.1.3

Reboot ................................................................................................................................................................. 21

3.1.4

Cancel ................................................................................................................................................................. 21

3.2

UPLOADING TO INTEK’S SECURE FTP SITE FOR DATA EVALUATION ...................................................... 22

SECTION 4 - COMMUNICATION METHODS .....................................................................................24

4.1

ANALOG OUTPUT ................................................................................................................................................... 24

4.2

MODBUS .................................................................................................................................................................... 24

4.2.1

Modbus TCP ....................................................................................................................................................... 26

4.2.2

Serial Modbus ..................................................................................................................................................... 26

4.2.3

Modifying the Modbus Configuration File ......................................................................................................... 28

4.2.4

Modbus Troubleshooting .................................................................................................................................... 29

4.3

OPC – (OLE for Process Control) ............................................................................................................................... 30

4.3.1

Connecting .......................................................................................................................................................... 30

4.3.2

Adding Process Variables ................................................................................................................................... 30

SECTION 5 - TROUBLESHOOTING .....................................................................................................31

5.1

COMMON ISSUES .................................................................................................................................................... 33

SECTION 6 - MAINTENANCE GUIDE..................................................................................................34

6.1

WATERBOX INSTRUMENTS .................................................................................................................................. 34

6.2

CALIBRATION .......................................................................................................................................................... 34

6.3

SOFTWARE UPDATES ............................................................................................................................................. 34

6.4

ADDING/REPLACING SENSORS/INSTRUMENTS .............................................................................................. 34

SECTION 7 - CUSTOMER SERVICE .....................................................................................................35

7.1

TROUBLESHOOTING .............................................................................................................................................. 35

7.2

FACTORY AND FIELD SERVICE ........................................................................................................................... 35

7.3

CONSULTING SERVICES ........................................................................................................................................ 35

7.4

CONDENSER MANAGEMENT AND RheoVac/CMS TRAINING ......................................................................... 36

SECTION 8 - CUSTOM INFORMATION ...............................................................................................37

8.1

UNIT IDENTIFICATION AND CONFIGURATION ............................................................................................... 37

8.2

SPECIAL INFORMATION ........................................................................................................................................ 37

Advertising