Em-40-sm service manual, Testing – Slant/Fin EM-10 Service Manual User Manual

Page 13

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13

EM-40-SM Service Manual

DHW Tank Sensor

An optional DHW Tank Sensor may be connected to the
control. If the sensor is required, connect the two wires
from the sensor to the Com (common sensor) and Sys/D
(DHW) pins.

Outdoor Sensor

An optional Outdoor Sensor may be connected to the
control. If the sensor is required, connect the two wires from
the Outdoor Sensor to the Com (common sensor) and Out
(outdoor sensor) pins. The outdoor sensor is used by the
control to measure the outdoor air temperature.

External Input

The control can accept an external input signal from an
external control. If an external input signal is required,
connect the positive 0-10 V (dc) wire to the +V(in) pin and
connect the negative 0-10 V (dc) wire to the Com/- pin.

The wiring harness must be unplugged from the connector
on the control before testing. To remove the wiring harness,
push down on the tab on the connector and pull away from
the control.

The following tests are performed using standard testing
practices and procedures and should only be carried out
by properly trained and experienced persons.

A good quality electrical test meter, capable of reading
from at least 0-300 V (ac) and at least 0-2,000,000 Ohms,
is essential to properly test the wiring and sensors.

TEST THE SENSORS

In order to test the sensors, the actual temperature at
each sensor location must be measured. A good quality
digital thermometer with a surface temperature probe is
recommended for ease of use and accuracy. First measure
the temperature using the thermometer and then measure

the resistance of the sensor at the control. Using the chart
below, estimate the temperature measured by the sensor.
The sensor and the thermometer readings should be close.
If the meter reads a very high resistance, there may be a
broken wire, a poor wiring connection or a defective sensor.
If the resistance is very low, the wiring may be shorted,
there may be moisture in the sensor or the sensor may
be defective. To test for a defective sensor, measure the
resistance directly at the sensor location.

Testing

Outdoor

Sensor

Temperature

Resistance

°F

°C

-50

-46

490,813

-45

-43

405,710

-40

-40

336,606

-35

-37

280,279

-30

-34

234,196

-25

-32

196,358

-20

-29

165,180

-15

-26

139,402

-10

-23

118,018

-5

-21

100,221

0

-18

85,362

5

-15

72,918

10

-12

62,465

15

-9

53,658

Temperature

Resistance

°F

°C

20

-7

46,218

25

-4

39,913

30

-1

34,558

35

2

29,996

40

4

26,099

45

7

22,763

50

10

19,900

55

13

17,436

60

16

15,311

65

18

13,474

70

21

11,883

75

24

10,501

80

27

9,299

85

29

8,250

Temperature

Resistance

°F

°C

90

32

7,334

95

35

6,532

100

38

5,828

105

41

5,210

110

43

4,665

115

46

4,184

120

49

3,760

125

52

3,383

130

54

3,050

135

57

2,754

140

60

2,490

145

63

2,255

150

66

2,045

155

68

1,857

Temperature

Resistance

°F

°C

160

71

1,689

165

74

1,538

170

77

1,403

175

79

1,281

180

82

1,172

185

85

1,073

190

88

983

195

91

903

200

93

829

205

96

763

210

99

703

215

102

648

220

104

598

225

107

553

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