Valve components removal, Valve train components – Generac Power Systems NP-40G User Manual

Page 38

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Section 2.2- VALVE TRAIN

Valve Train Components

Valve train components are listed below and shown In

Rgure 1, below.

ITEM

QTY

DESCRIPTION

1

2

2

2

Tappet

Push Rod

3

2

Rocker Arm

4

2

Pivot Ball Stud

5

2

Rocker Arm Jam Nut

6

1

Push Rod Guide Plate

7

2

Valve Spring

8

2

Valve Spring Retainer

9

2

Valve Spring Washer

Exhaust Valve

10

1

11

1

Intake Valve

Valve Components Removal

1. The ROCKER ARM COVER Is retained by four M6-1.00

X 12mm screws and lockwashers. Remove the four

screws and lockwashers, then remove the ROCKER ARM

COVER and Its gasket

NOTE: Replace the ROCKER ARM COVER GASKET
each time the COVER Is removed, to ensure proper
sealing.

2.

Loosen the rocker arm Jam nuts on the pivot ball studs.

Then, loosen the pivot ball studs. Remove the two pivot

ball studs, the rocker arms and the Jam nuts. Also remove

the push rod guide plate.

NOTE: Keep the Intake valve and exhaust valve

parts separated. Intake and exhaust parts are Iden­

tical. However, once a wear pattern has been estab­

lished on these parts their tit will be different.

3. Remove the push rods.

4. Remove the cylinder head bolts, then remove the

cylinder head and head gasket

NOTE: Replace the head gasket every time the head
Is removed. The new head gasket must be free of
nicks and scratches as these could cause leakage.

Figure 4. Cylinder Head Removal

CYLINDER
HEAD

CRANKCASE

CYUNDER
HEAD
BOLTS

HEAD

GASKET

DANGERI

ALWAYS WEAR SAFETY GLASSES WHEN RE­

MOVING THE VALVE SPRINGS.

5. See Figure 5, next page. Hold the valve with your

fingers while compressing the spring with your thumb,

then proceed as follows:

Page 2.2-1

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