Testing the system (continued) – Generac Power Systems NP-40G User Manual

Page 95

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Section 6.4- ENGINE IGNITION SYSTEM

Testing the System (Continued)

CHECK IGNITION SENSOR (CONT’D);

4. Crank the engine and

observe the spark tester

for sparking.

If sparking occurs with

the

BROWN

wire

grounded but did NOT

occur

under

"TESTING

FOR SPARK", the Ignition

Sensor is probabiy defec­

tive and shouid be re-

piaced.

NOTE: The Ignition Sensor Is mounted to the

generator's Stator Adapter. To replace the Sensor,

disassembly of the generator and removal of the

Stator will be necessary.

If sparking does NOT occur with the BROWN wire

grounded and did NOT occur under "TESTING FOR

SPARK", either the Ignition Module or the Ignition

Coil is defective. Go to "TESTING IGNITION COIL".

IGNITION SENSOR" and under "TESTING IGNITION

COIL". If these components tested good, replace

the Ignition Module.

Figure 13. Testing Ignition Coll

Si

16,000-17,000 OHMS

TESTING IGNITION COIL:

The Ignition Coil is housed In the generator con­

trol panel. To test the coil, proceed as follows:

1. Unplug the two halves of the 2-pin connector

plug from the Ignition Coil. The red and white wires

are the primary coil leads.
2. To read PRIMARY coil resistance:

a. Set a volt-ohm-milllammeter (VOM) to its "Rx1"

scale and zero the meter.
b. Connect the VOM test leads across the two

male pins of the 2-pin connector. Primary coil

resistance should be about 0.5 to 1.5 ohms.

3. To read SECONDARY coil resistance:

a. Set the VOM to its "Rxl0,000" or "Rx1K" scale

and zero the meter.

b. Unplug the high tension lead from the Spark

Plug.

c. Connect one VOM test lead to the white wire

connector pin.
d. Connect the other VOM test lead into the Spark

Plug lead rubber boot so it contacts the lead’s

metal terminal end. The VOM should read ap­

proximately 16,000-17,000 ohms (16.0-17.0 k-

Ohms).

Replace the Ignition Coil if defective. If the Ignition

Coll tested good, go to "TESTING IGNITION MOD­

ULE".

TESTING IGNITION MODULE:

If a problem was indicated under "TESTING FOR

SPARK", you should have completed the tests

under "CHECK POWER SUPPLY", under "CHECK

Page 6.4-4

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