Flowserve Byron Jackson Type M - Manual (Page 3)

® Byron Jackson Double Mechanical Seal Submersible Pumping Unit • 1042.293/9 • June 04
Page 3 of 68
CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ................... 5
1.1 About the product and these user
instructions........................................... 5
1.2 CE marking and approvals .................. 5
1.3 Disclaimer ............................................ 5
1.4 Copyright ............................................. 6
1.5 Duty conditions .................................... 6
1.6 Safety................................................... 6
1.6.1 Safety symbols ................................ 6
1.6.2 General safety instructions.............. 7
1.6.3 Personnel qualification, training
and protective clothing .................... 7
1.6.4 Authorized and prohibited use......... 7
2 TRANSPORT AND STORAGE ..................... 9
2.1 Consignment receipt and
unpacking ............................................ 9
2.2 Transport ........................................... 10
2.2.1 Safety instructions ......................... 10
2.2.2 Equipment and personnel
required ........................................ 10
2.2.3 Transport of the motor ................... 10
2.2.4 Transport of the pump bowl
assembly ....................................... 11
2.3 Storage and shipping......................... 12
2.4 Recycling and end of product life ...... 13
3 DESCRIPTION............................................. 14
3.1 Configurations.................................... 14
3.1.1 General Description....................... 14
3.1.2 Main Components ......................... 14
3.1.3 Motor serial number ...................... 14
3.2 Design of major parts......................... 14
3.3 Performance and operating limits...... 15
3.3.1 Normal operating conditions.......... 15
3.3.2 Design changes ............................ 15
3.4 Preconditions at the installation
site ..................................................... 16
3.4.1 Survey of well................................ 16
3.4.2 Crooked well ................................. 16
3.4.3 Development of the well ................ 16
3.4.4 Suction and submergence
requirements ................................. 16
3.4.5 Effect of pumping sand.................. 16
3.4.6 Effect of air or gas ......................... 16
3.4.7 Oxidizing and corrosive effects
of chemicals, air and gases........... 16
3.5 Electrical requirements.......................17
3.5.1 General electrical requirements .... 17
3.5.2 Motor protection ............................ 18
3.5.3 Short circuit protection .................. 18
4 INSTALLATION AND
UNINSTALLATION ..................................... 19
4.1 Fitter ...................................................19
4.2 Equipment and personnel required ....19
4.2.1 Equipment and tools supplied
with motor ..................................... 19
4.2.2 Equipment and tools to be
supplied by operator ..................... 19
4.2.3 Personnel required........................ 21
4.3 Hydraulic connection ..........................21
4.4 Installation ..........................................23
4.4.1 Safety instructions......................... 23
4.4.2 Sequence of installation ................ 23
4.4.3 Prepare installation site................. 23
4.4.4 Arrange components for
installation ..................................... 24
4.4.5 Inspect components ...................... 25
4.4.6 Install motor .................................. 26
4.4.7 Install coupling .............................. 27
4.4.8 Install pump bowl assembly .......... 30
4.4.9 Install impeller ............................... 32
4.4.10 Vent motor..................................... 33
4.4.11 Install power cable ........................ 35
4.4.12 Fasten the power cable to the
cable guard ................................... 39
4.4.13 Install riser pipe, fasten power
cable to riser pipe.......................... 40
4.4.14 Connect power cable to
terminal box .................................. 43
4.4.15 Connect terminal box to main
power supply................................. 43
4.5 Uninstallation......................................45
4.5.1 Safety instructions......................... 45
4.5.2 Uninstallation ................................ 45
5 COMMISSIONING STARTUP,
OPERATION AND SHUTDOWN ................ 46
5.1 Safety instructions ..............................46
5.2 Direction of rotation ............................46
5.3 Starting the pump ...............................46
5.3.1 First-time start-up of the pump ...... 46
5.3.2 Normal start-up of the pump ......... 47
5.4 Running or operation..........................47
5.4.1 Performance and operating
limits
........................................ 47
5.4.2 Motor operation............................. 48
5.4.3 Starting frequency ......................... 48
5.5 Stopping and shutdown......................49