Troubleshooting, 1 staged furnace will not light – Greenheck IGK (472084) User Manual

Page 15

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15

Model IGK Make-Up Air

®

Troubleshooting

2:1 Staged Furnace Will Not Light

24 VAC between

terminals A and X?

Stage one controller (SC1) improperly set or defective

Adjust setting (see Furnace Start-Up) or replace stage one controller

Discharge air sensor (TS2) faulty

Replace sensor

Ignition controller (IC) failed

Replace ignition controller

24 VAC between

terminals S and X?

High limit (HLC) open

Discharge temperature was above high limit setting

Wait for high limit to cool and reset

24 VAC between Motor Starter

(ST1) terminal 14 and X?

Supply fan overload (ST1 OL) tripped

Reset and check motor amps, reference Blower Start-Up Step #4

Supply starter relay (ST1) defective

Replace supply starter relay

No

No

No

Yes

Yes

24 VAC between

terminals W1 and X?

Optional heat switch (S3) open or not wired

Close, install or replace heat switch

No

Yes

24 VAC between

terminals R and X?

Main disconnect (DS1) open or defective

Close, repair or replace

Main transformer (TR1) fault

Replace main transformer

No

Yes

Internal control failure?

(ignition controller LED on)

Combustion blower (CM) not functioning

Replace combustion blower (CM) or combustion relay (CR)

Air proving switch (PS2) defective

Replace air proving switch

Yes

Yes

Airflow fault?

(ignition controller LED

blinking once)

Improper manifold pressure

Set high and low manifold pressure (refer to Furnace Start-Up)

Faulty spark rod or spark gap does not equal 1/8 inch

Replace spark rod or adjust gap to 1/8 inch

Faulty flame sensor or sensor electrode is grounded

Replace sensor or correct grounding problem

Yes

Yes

No

Ignition Lockout?

(ignition controller LED

blinking three times)

Everything is working

properly, consult factory.

No

No

Heating inlet air sensor

contact (TS1) open?

Adjust inlet air sensor setting

Refer to Blower Start-Up

No

Yes

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