Document Outline

• Front Cover
• Important User Information
• Summary of Changes
• Table of Contents
• Preface
  • About This Publication
  • Audience
  • Conventions Used in This Manual
  • Studio 5000 Environment
  • Additional Resources
• Ch 1 - Start
  • About the Kinetix 5500 Servo Drive System
  • Typical Hardware Configurations
    • Standalone Configurations
    • Shared AC Configurations
    • Shared AC/DC Configurations
    • Shared DC Common-bus Configurations
    • Shared AC/DC Hybrid Configuration
  • Typical Communication Configurations
    • Linear Topology
    • Ring Topology
    • Star Topology
  • Safe Torque-off Configurations
    • Hardwired Safety Configuration
    • Integrated Safety Configurations
  • Catalog Number Explanation
  • Agency Compliance
• Ch 2 - Planning the Kinetix 5500 Drive System Installation
  • System Design Guidelines
    • System Mounting Requirements
    • Transformer Selection
    • Circuit Breaker/Fuse Selection
      • Standalone Drive Systems
      • Shared DC (common-bus) Drive Systems
      • Shared AC Drive Systems
      • Shared AC/DC and Hybrid Systems
    • Enclosure Selection
    • Minimum Clearance Requirements
  • Electrical Noise Reduction
    • Bonding Modules
    • Bonding Multiple Subpanels
    • Establishing Noise Zones
    • Cable Categories for Kinetix 5500 Systems
    • Noise Reduction Guidelines for Drive Accessories
      • AC Line Filters
      • External Shunt Resistor
• Ch 3 - Mounting the Kinetix 5500 Drive System
  • Determining Mounting Order
    • Zero-stack Tab and Cutout
    • Shared-bus Connection System
    • Single-axis Configurations
    • Multi-axis Configurations
  • Drilling Hole Patterns
  • Mount Your Kinetix 5500 Drive
• Ch 4 - Connector Data and Feature Descriptions
  • Kinetix 5500 Connector Data
    • Safe Torque-off Connector Pinout
    • Input Power Connector Pinouts
    • DC Bus and Shunt Resistor Connector Pinouts
    • Digital Inputs Connector Pinout
    • Ethernet Communication Connector Pinout
    • Motor Power, Brake, and Feedback Connector Pinouts
    • Motor Feedback Connector Pinout
  • Understanding Control Signal Specifications
    • Digital Inputs
    • Ethernet Communication Specifications
    • Motor Brake Circuit
    • Control Power
  • Feedback Specifications
    • Absolute Position Feature
  • Safe Torque-off Safety Features
    • Servo Drives with Hardwired Safety
    • Servo Drives with Integrated Safety
• Ch 5 - Connecting the Kinetix 5500 Drive System
  • Basic Wiring Requirements
    • Routing the Power and Signal Cables
  • Determine the Input Power Configuration
    • Grounded Power Configurations
    • Ungrounded Power Configurations
  • Removing the Grounding Screws in Ungrounded Power Configurations
  • Grounding the Drive System
    • Ground the System Subpanel
    • Ground Multiple Subpanels
  • Wiring Requirements
  • Wiring Guidelines
  • Wiring the Power Connectors
    • Wire the 24V Control Power Input Connector
    • Wire the Input Power Connector
  • Wiring the Digital Input Connectors
    • Wire the Safe Torque-off Connector
    • Wire the Digital Inputs Connector
  • Wiring Kinetix VP Motors
    • Motor Power Connections
    • Motor Brake Connections
    • Motor Feedback Connections
    • Apply the Single Motor Cable Shield Clamp
  • Wiring Other Allen-Bradley Motors and Actuators
    • Install the Kinetix 5500 Add-On Profile
    • Motor Power and Brake Connections
      • Maximum Cable Lengths
      • Motor Power/Brake Cable Preparation
      • Apply the Motor Power/brake Shield Clamp
    • Motor Feedback Connections
      • Motor Feedback Cable Preparation
      • Apply the Converter Kit Shield Clamp
  • Capacitor Module Connections
  • External Shunt Resistor Connections
  • Ethernet Cable Connections
• Ch 6 - Configure and Start the Kinetix 5500 Drive System
  • Understanding the Kinetix 5500 Display
    • Menu Screens
    • Setup Screens
    • Startup Sequence
  • Configure the Drive
    • Set the Network Parameters
  • Configure the Logix Designer Application Project
    • Configure the Logix5000 Controller
    • Configure the Kinetix 5500 Drive
      • Configure Drive with Hardwired Safety Connections
      • Configure Drive with Integrated Safety Connections
      • Continue Drive Configuration
    • Configure the Motion Group
    • Configure Axis Properties
      • Configure Servo Motor Axis Properties
      • Configure Feedback Only Axis Properties
      • Configure Induction Motor Axis Properties
    • Download the Program
  • Apply Power to the Kinetix 5500 Drive
    • Applying Power after Changing Input Voltage Range
  • Test and Tune the Axes
    • Test the Axes
    • Tune the Axes
  • Understanding Bus Sharing Group Configuration
    • Bus Sharing Group Example
    • Configure Bus-sharing Groups
• Ch 7 - Troubleshooting the Kinetix 5500 Drive System
  • Safety Precautions
  • Interpret Status Indicators
    • Display Interface
    • Fault Codes
    • Kinetix 5500 Drive Status Indicators
    • Kinetix 5500 Capacitor Module Status Indicators
  • General Troubleshooting
  • Logix5000 Controller and Drive Behavior
    • Kinetix 5500 Drive Exception Behavior
• Ch 8 - Removing and Replacing Servo Drives
  • Before You Begin
  • Remove and Replace Kinetix 5500 Servo Drives
    • Remove Power and All Connections
    • Remove the Servo Drive
    • Replace the Servo Drive
  • Start and Configure the Drive
• Ch 9 - Kinetix 5500 Safe Torque-off - Hardwired Safety
  • Certification
    • Important Safety Considerations
    • Category 3 Requirements According to ISO 13849
    • Stop Category Definition
    • Performance Level (PL) and Safety Integrity Level (SIL)
  • Description of Operation
    • Troubleshoot the Safe Torque-off Function
  • Probability of Dangerous Failure Per Hour (PFH)
    • PFH Data
  • Safe Torque-off Connector Data
  • Wire the Safe Torque-off Circuit
    • Safe Torque-off Wiring Requirements
  • Safe Torque-off Feature
    • Safe Torque-off Feature Bypass
    • Cascade the Safe Torque-off Signal
  • Safe Torque-off Specifications
• Ch 10 - Kinetix 5500 Safe Torque-off - Integrated Safety
  • Certification
    • Important Safety Considerations
    • Safety Application Requirements
    • Category 3 Requirements According to ISO 13849
    • Stop Category Definition
    • Performance Level (PL) and Safety Integrity Level (SIL)
  • Description of Operation
    • STO State Reset
    • Troubleshoot the Safe Torque-off Function
  • Probability of Dangerous Failure Per Hour (PFH)
    • PFH Data
  • Safe Torque-off Feature
  • Out-of-Box State
    • Out-of-Box State Support
  • Understanding Integrated Safety Drive Replacement
  • Replacing an Integrated Safety Drive in a GuardLogix System
    • Replacement with Configure Only When No Safety Signature Exists Enabled
      • Scenario 1 - Replacement Integrated Safety Drive Is Out-of-box and Safety Signature Exists
      • Scenario 2- Replacement Integrated Safety Drive SNN Is Different from Original and Safety Signature Exists
      • Scenario 3- Replacement Integrated Safety Drive SNN Is Different from Original and No Safety Signature Exists
    • Replacement with Configure Always Enabled
  • Motion Direct Commands in Motion Control Systems
    • Understanding STO Bypass When Using Motion Direct Commands
    • Logix Designer Application Warning Messages
    • Torque Permitted in a Multi-workstation Environment
    • Warning Icon and Text in Axis Properties
    • Functional Safety Considerations
  • Safe Torque-off Specifications
• App A - Interconnect Diagrams
  • Interconnect Diagram Notes
  • Power Wiring Examples
    • Single-axis Drive Wiring Examples
    • Bus-sharing Wiring Examples
  • Shunt Resistor Wiring Example
  • Kinetix 5500 Drive and Motor/Actuator Wiring Examples
  • System Block Diagrams
• App B - Upgrade the Drive Firmware
  • Before You Begin
    • Configure Logix5000 Controller Communication
    • Inhibit Feedback Only Axis
  • Upgrade Firmware
  • Verify the Firmware Upgrade
• App C - Sizing Multi-axis Shared-bus Configurations
  • Shared-bus Configurations
    • Shared AC Configurations
    • Shared DC Configurations
    • Shared AC/DC Configurations
    • Shared AC/DC Hybrid Configurations
  • Power Sharing Sizing Examples
    • Shared DC Example
    • Shared AC/DC Hybrid Example
    • Shared AC/DC Example
  • Control Power Current Calculations
    • Kinetix 5500 System Current Demand Example
  • Energy Calculations
• App D - Induction Motor Support
  • Induction Motor Control Methods
    • Basic Volts/Hertz
    • Sensorless Vector
  • Skip Frequency
• App E - EC Certifications
  • EC Type - Examination Certificate
  • EC Declaration of Conformity
  • European Union Directives
    • CE Conformity
    • EMC Directive
    • Low Voltage Directive
• App F - History of Changes
  • 2198-UM001C-EN-P, February 2014
  • 2198-UM001B-EN-P, September 2013
• Index
• Back Cover