Document Outline

• Title
• Warranty
• Table of Contents
• List of Figures
• List of Tables
• System Overview
  • Manual Contents
  • Getting Started
    • Safety Symbols
    • Initial Inspection
  • Product Features
  • CLS200 Parts List
  • Technical Description
    • CLS200
      • Front Panel Description
    • TB50
    • CLS200 Cabling
  • Safety
    • External Safety Devices
    • Power-Fail Protection
• Installation
  • Typical Installation
  • Mounting Controller Components
    • Recommended Tools
    • Mounting the Controller
    • Mounting the TB50
      • DIN Rail Mounting
      • Mounting with Standoffs
    • Mounting the Power Supply
      • Mounting Environment
      • Mounting Steps
    • Mounting the Dual DAC or Serial DAC Module
      • Installation
      • Jumpers
      • Mounting
  • System Wiring
    • Wiring Recommendations
    • Noise Suppression
      • Symptoms of RFI/EMI
      • Avoiding RFI/EMI
      • Additional Recommendations for a Noise Immune System
    • Ground Loops
      • Special Precautions for the CLS216
      • Personal Computers and Ground Loops
  • Power Connections
    • Wiring the Power Supply
    • Connecting TB50 to CLS200
  • Testing Your System
    • TB50 or TB18 Test
    • Digital Output Test
    • Digital Input Test
  • Sensor Wiring
    • Input Wiring Recommendations
    • Thermocouple Connections
    • RTD Input Connections
    • Reference Voltage Terminals
    • Voltage Input Connections
    • Current Input Connections
    • Pulse Input Connections
  • Wiring Control and Digital I/O
    • Output Wiring Recommendations
    • Cable Tie Wraps
    • Digital Outputs
      • Configuring Outputs
      • Control and Alarm Output Connections
      • CPU Watchdog Timer
    • Digital Inputs
      • External Switching Devices
      • Functions Activated by Digital Inputs
    • TB18 Connections (CLS204 and CLS208 Only)
    • TB50 Connections
  • Analog Outputs
    • Wiring the Dual DAC
    • Wiring the Serial DAC
  • Serial Communications
    • EIA/TIA-232 Interface
      • Jumpers in EIA/TIA-232 Connectors
    • EIA/TIA-485 Interface
      • Cable Recommendations
      • EIA/TIA-485 Network Connections
      • Signal Common
      • Termination
    • EIA/TIA-485 Converters and Laptop Computers
• Using the CLS200
  • Front Panel
    • Front Panel Keys
  • Displays
    • Bar Graph Display
      • Navigating in Bar Graph Display
    • Single Loop Display
      • Navigating the Single Loop Display
    • Alarm Displays
    • Acknowledging an Alarm
    • System Alarms
  • Job Display
  • Changing the Setpoint
  • Selecting the Control Status
    • Manual and Automatic Control
      • Manual Output Levels
    • Autotuning a Loop
      • Prerequisites
      • Background
      • Performing an Autotune
  • Using Alarms
    • Alarm Delay
    • Failed Sensor Alarms
      • What Happens if a Failed Sensor Alarm Occurs?
      • Thermocouple Open Alarm
      • Thermocouple Reversed Alarm
      • Thermocouple Short Alarm
      • RTD Open or RTD Shorted Alarm
      • Restore Automatic Control After a Sensor Failure
    • Process Alarms
      • Setting Up Alarms
      • What Happens If a Process Alarm Occurs?
      • Process Alarm Outputs
      • Alarm Type: Control or Alarm
      • High and Low Process Alarms
      • Deviation Alarms
    • Global Alarm
  • Ramp/Soak
• Setup
  • How to Access the Setup Menus
    • How to Change a Parameter
  • Setup Global Parameters Menu
    • Load Setup From Job
    • Save Setup to Job
    • Job Select Digital Inputs
    • Job Select Digital Inputs Active
    • Output Override Digital Input
    • Override Digital Input Active
    • Startup Alarm Delay
    • Keyboard Lock Status
    • Power Up Output Status
    • Process Power Digital Input
    • Controller Address
    • Communications Baud Rate
    • Communications Protocol
    • Communications Error Checking
    • AC Line Frequency
    • Digital Output Polarity on Alarm
    • EPROM Information
  • Setup Loop Input Menu
    • Input Type
    • Loop Name
    • Input Units
    • Input Reading Offset
    • Reversed T/C Detection
    • Input Pulse Sample Time
    • Linear Scaling Parameters
      • Display Format
      • High Process Variable
      • High Reading
      • Low Process Variable
      • Low Reading
    • Input Filter
  • Setup Loop Control Parameters Menu
    • Heat or Cool Control PB
    • Heat or Cool Control TI
    • Heat or Cool Control TD
    • Heat or Cool Output Filter
    • Spread
    • Restore PID Digital Input
  • Setup Loop Outputs Menu
    • Enable or Disable Heat or Cool Outputs
    • Heat or Cool Output Type
    • Heat or Cool Cycle Time
    • SDAC Mode
    • SDAC Low Value
    • SDAC High Value
    • Heat or Cool Output Action
    • Heat or Cool Output Limit
    • Heat or Cool Output Limit Time
    • Sensor Fail Heat or Cool Output
    • Heat or Cool Thermocouple Break Output Average
    • Heat or Cool Linearity
  • Setup Loop Alarms Menu
    • High Process Alarm Setpoint
    • High Process Alarm Type
    • High Process Alarm Output Number
    • Deviation Alarm Value
    • High Deviation Alarm Type
    • High Deviation Alarm Output Number
    • Low Deviation Alarm Type
    • Low Deviation Alarm Output Number
    • Low Process Alarm Setpoint
    • Low Process Alarm Type
    • Low Process Alarm Output Number
    • Alarm Deadband
    • Alarm Delay
  • Manual I/O Test
    • Digital Inputs
    • Test Digital Output
    • Digital Output Number
    • Keypad Test
    • Display Test
• Extruder Control
  • Setup Loop Outputs Menu
    • Cool Output Nonlinear Output Curve
  • Defaults
  • Extruder Control Algorithm
• Enhanced Features
  • Process Variable Retransmit
    • Setup Loop Process Variable Retransmit Menu
      • Retransmit Process Variable
      • Minimum Input
      • Minimum Output
      • Maximum Input
      • Maximum Output
    • Process Variable Retransmit Example: Data Logging
  • Cascade Control
    • Setup Loop Cascade Menu
      • Primary Loop
      • Base Setpoint
      • Minimum Setpoint
      • Maximum Setpoint
      • Heat Span
      • Cool Span
    • Cascade Control Example: Water Tank
  • Ratio Control
    • Setup Loop Ratio Control Menu
      • Master Loop
      • Minimum Setpoint
      • Maximum Setpoint
      • Control Ratio
      • Setpoint Differential
    • Ratio Control Example: Diluting KOH
  • Remote Analog Setpoint
    • Remote Analog Setpoint Example: Setting a Setpoint with a PLC
  • Differential Control
    • Differential Control Example: Thermoforming
• Ramp/Soak
  • Features
  • Ramp/Soak Menus
  • Setup Global Parameters Menu
    • Ramp/Soak Time Base
  • Setup Ramp/Soak Profile Menu
    • Edit Ramp/Soak Profile
    • Copy Setup From Profile
    • Tolerance Alarm Time
    • Ready Segment Setpoint
    • Ready Segment Edit Events
      • Ready Event Output
    • External Reset Input Number
    • Edit Segment Number
    • Segment Time
    • Segment Setpoint
    • Edit Segment Events
      • Segment Event Output
      • Segment Events Output States
    • Edit Segment Triggers
      • Trigger Input Number
      • Trigger Active State
      • Trigger Latch Status
    • Segment Tolerance
    • Last Segment
    • Repeat Cycles
    • Setpoints and Tolerances for Various Input Types
  • Using Ramp/Soak
    • Ramp/Soak Displays
      • Single Loop Display
      • Bar Graph Display
      • Time Remaining Display
      • Cycle Number Display
      • Set Mode Display
    • Assigning a Profile to a Loop
      • Assigning a Profile the First Time
      • Assigning, Changing and Unassigning a Profile
    • Running a Profile
      • Starting a Profile
      • Running Several Profiles Simultaneously
      • Editing a Profile While It Is Running
    • Holding a Profile or Continuing from Hold
      • Holding a Profile
      • Continuing a Profile
    • Responding to a Tolerance Alarm
    • Resetting a Profile
    • In Case of a Power Failure
• Tuning and Control
  • Control Algorithms
    • On/Off Control
    • Proportional Control
    • Proportional and Integral Control
    • Proportional, Integral and Derivative Control
    • Heat and Cool Outputs
  • Control Outputs
    • Output Control Signals
      • On/Off
      • Time Proportioning (TP)
      • Distributed Zero Crossing (DZC)
      • Three-Phase Distributed Zero Crossing (3P DZC)
      • Analog Outputs
    • Output Filter
    • Reverse and Direct Action
  • Setting Up and Tuning PID Loops
    • Proportional Band (PB) Settings
    • Integral Settings
    • Derivative Settings
  • General PID Constants by Application
    • Proportional Band Only (P)
    • Proportional with Integral (PI)
    • PI with Derivative (PID)
• Troubleshooting and Reconfiguring
  • When There is a Problem
    • Returning Your Unit
  • Troubleshooting Controllers
    • Process and Deviation Alarms
      • Responding to Process and Deviation Alarms
      • Resetting a Process or Deviation Alarm
    • Failed Sensor Alarms
    • System Alarms
    • Other Behaviors
  • Corrective and Diagnostic Procedures
    • Low Power
    • Battery Dead
    • Ambient Warning
    • H/W Ambient Failure
    • H/W Gain or Offset Failure
    • Keys Do Not Respond
    • Checking Analog Inputs
    • Earth Grounding
    • Checking Control Outputs
    • Testing Control Output Devices
    • Testing the TB18 and TB50
    • Testing Control and Digital Outputs
    • Testing Digital Inputs
  • Additional Troubleshooting for Computer Supervised Systems
    • Computer Problems
    • Communications
    • Ground Loops
    • Software Problems
      • WatView, AnaWin or Anasoft
      • User-Written Software
  • NO-Key Reset
  • Replacing the EPROM
  • Changing Communications
  • Installing Scaling Resistors
    • CLS204 and CLS208 Input Circuit
    • CLS204 and CLS208 Current Inputs
    • CLS204 and CLS208 Voltage Inputs
    • CLS204 and CLS208 RTDs and Thermistors
    • CLS216 Input Circuit
    • CLS216 Current Inputs
    • CLS216 Voltage Inputs
    • Scaling and Calibration
  • Configuring Dual DAC Outputs
  • Configuring Serial DAC Outputs
• Linear Scaling Examples
  • Example 1: A 4-to-20 mA Sensor
    • Situation
    • Setup
  • Example 2: A 0-to-5VÎ (dc) Sensor
    • Situation
    • Setup
  • Example 3: A Pulse Encoder
    • Situation
    • Setup
• Specifications
  • CLS200 System Specifications
    • CLS200 Processor Physical Specifications
    • TB50 Physical Specifications
    • Inputs
    • Outputs
      • Analog Outputs
      • Digital Outputs
  • CLS200 Power Supply
  • Dual DAC Specifications
    • Dual DAC Inputs
    • Dual DAC Analog Outputs
  • Serial DAC Specifications
    • Serial DAC Inputs
    • Serial DAC Analog Outputs
• Glossary
• Index
• Menu Structure
  • Additional Enhanced Features Option Menus
  • Additional Ramp/Soak Option Menus
• Declaration of Conformity