Installation, Reconnect procedure, Warning – Lincoln Electric IDEALARC DC-655 User Manual

Page 11: Caution, Input power supply connections

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INPUT POWER SUPPLY CONNECTIONS

A qualified electrician should connect the input power
supply leads.

1.

Follow all national and local electrical codes.

2.

Use a three-phase line.

3.

Remove the input access door at upper rear of the
machine.

4.

Follow input supply connection diagram located
on the inside of the door.

5.

Connect the three-phase AC power supply leads
L1, L2, and L3 to the input contactor
terminals in the input box assembly. See Figure
A.1.

RECONNECT PROCEDURE

Electric Shock Can Kill

• Disconnect input power before per-

forming this procedure.

Multiple voltage machines are shipped connected to
the highest input voltage listed on the machine’s rating
plate. Before installing the machine, check that the
reconnect panel in the input box assembly is connect-
ed for the proper voltage.

Failure to follow these instructions can cause immedi-
ate failure of components within the machine.

To reconnect a multiple voltage machine to a different
voltage, remove input power and follow the input con-
nection diagram located on the inside of case back
input access door.

1.

For dual voltage sample machine reconnect
instructions, see Figure A.2.

INSTALLATION

A-5

A-5

IDEALARC DC-655

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WARNING

1. TURN OFF THE INPUT POWER USING THE DISCONNECT SWITCH AT THE FUSE BOX.

H2

GND

5. MOUNT THE LINKS IN THE POSITIONS SHOWN. CONNECT THE FLEX LEAD AS SHOWN;

LEADS TO THE INPUT SIDE OF CR1 CONTACTOR AS SHOWN.

L1

LINES

4. CONNECT TERMINAL MARKED TO GROUND PER LOCAL AND NATIONAL ELECTRIC

2. DISCONNECT AND INSULATE THE H3 LEAD TERMINAL WITH TAPE TO PROVIDE AT

LEAST 600 VOLT INSULATION.

CODES.

INSTALL AND TIGHTEN ALL OF THE HEX NUTS.

POSITIONING THE LUGS TO MAINTAIN MAXIMUM CLEARANCE TO THE LINKS.

D-UF

INPUT

3. CONNECT L1, L2 & L3 INPUT SUPPLY LINES AND H1 & H2 CONTROL TRANSFORMER

W CR1

V

L3

U

H3

CONTACTOR

L2

L1

W

V

GND

CR1

L3

L2

1. TURN OFF THE INPUT POWER USING THE DISCONNECT SWITCH AT THE FUSE BOX.

2. DISCONNECT AND INSULATE THE H2 LEAD TERMINAL WITH TAPE TO PROVIDE AT

LEAST 600 VOLT INSULATION.

ALL OF THE HEX NUTS.

4. CONNECT TERMINAL MARKED TO GROUND PER LOCAL AND NATIONAL ELECTRIC

CODES.

5. MOUNT THE LINKS IN THE POSITIONS SHOWN; DOUBLE OR TRIPLE STACK THE LINKS

IN THREE POSITIONS. LOOP THE FLEX LEAD IN THE POSITION SHOWN; POSITIONING

THE LUGS TO MAINTAIN MAXIMUM CLEARANCE TO THE LINKS. INSTALL AND TIGHTEN

DUAL VOLTAGE MACHINE

INPUT SUPPLY CONNECTION DIAGRAM

IMPORTANT: CHANGE LINK POSITIONS AND CONTROL TRANSFORMER CONNECTIONS.

NOTE: MACHINES ARE SHIPPED FROM FACTORY CONNECTED FOR OVER 300 VOLTS

Do not touch electrically live parts

Only qualified persons should install,

use or service this equipment

Do not operate with covers

removed
Disconnect input power before

LEADS TO THE INPUT SIDE OF CR1 CONTACTOR AS SHOWN.

TRANSF.

CONTROL

TRANSF.

CONTROL

3. CONNECT L1, L2 & L3 INPUT SUPPLY LINES AND H1 & H3 CONTROL TRANSFORMER

CONNECTION FOR HIGHEST RATING PLATE VOLTAGE

servicing

M18225

INPUT

CONTACTOR

CONNECTION FOR LOWEST RATING PLATE VOLTAGE

H2

H1

LINKS

LINES

THE LINCOLN ELECTRIC CO., CLEVELAND OHIO U.S.A.

LINKS

U

H1

H3

FIGURE A.2 - DUAL VOLTAGE MACHINE RECONNECTION PROCEDURE

CAUTION

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