Accessories – Lincoln Electric IDEALARC DC-655 User Manual

Page 26

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NOTE: The connection diagram shown in Figure C.1

shows the electrode connected for positive
polarity. To change polarity:

a.

Set the Idealarc DC-655 POWER toggle
switch to the OFF (0) position.

b.

Move the electrode cable to the negative (-)
output terminal. (High inductance or low
inductance, as needed).

c.

Move the work cable to the positive (+) output
terminal.

d.

If connecting lead #21 to the terminal strip,
connect it to the +21 terminal (to match work
polarity). If work polarity changes back to
negative, lead #21 must be connected to the
-21 terminal.

e.

Reverse the leads on the back of the ammeter
and voltmeter in the automatic control box.

f.

If the automatic controls include a variable
voltage board, connect its jumper lead to pin
“L”. This will permit the inch down button to
operate. However, the jumper also disables
the cold starting/autostop feature of the auto-
matic controls. Only hot starting will be avail-
able.

6.

Set the DC-655 OUTPUT CONTROL switch to the
“Remote” position and the OUTPUT TERMINALS
switch in the “Remote” position.

CONNECTING THE NA-5/-5R TO THE
IDEALARC DC-655 (TERMINAL STRIP)

1.

Set the Idealarc DC-655 POWER toggle switch to
the OFF (0) position.

2.

Disconnect main AC input power to the Idealarc
DC-655.

3.

Connect the wire feeder control cable leads to the
Idealarc DC-655 terminal strip as shown in Figure
C.2.

FIGURE C.2 – NA-5/-5R WIRE FEEDER

CONNECTION TO THE IDEALARC DC-655

4.

Connect the wire feeder control cable ground lead
to the frame terminal marked .

NOTE: The Idealarc DC-655 must be properly

grounded.

5.

Extend wire feeder control cable lead #21 so it can
be connected directly to the work piece.

a.

Make a bolted connection using AWG #14 or
larger insulated wire. Tape the bolted connec-
tion with insulating tape.

b.

An S-16586-X remote voltage sensing work
lead is available for this purpose.

c.

Keep the #21 lead electrically separate from
the work cable circuit and connection.

d.

Tape the #21 lead to work cable for ease of
use.

ACCESSORIES

C-4

C-4

IDEALARC DC-655

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NEGATIVE

POSITIVE

32

31

2

4

GND

21

TO WORK

POWER SOURCE

21

FOR CONTROL CABLE
WITH 14 PIN

MS-TYPE

PLUG CONNECTOR

OR

FOR CONTROL CABLE

WITH TERMINAL STRIP

LEAD CONNECTORS

CONTROL CABLE

14-PIN
RECEPTACLE

A

B

C

INPUT CABLE PLUG

CONTROL CABLE

41 4 2 31 32

75 76 77

21

-

21

+

REMOTE VOLTAGE SENSING LEAD

TO NA-5/-5R

BOLT TO CABLES FROM NA-5/-5R

WIRE CONTACT AS'BLY

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