Troubleshooting & repair – Lincoln Electric IDEALARC DC-655 User Manual

Page 57

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4. Check for the presence of 42 VAC at the ter-

minal strip ( #2 to #41). See the Simplified
Trigger Diagram.

5. If 42 VAC is not present at the terminal strip,

check the circuit breaker and leads #42A
and #41 at the P15 connector. See the
Simplified Trigger Diagram. Also perform
the Main Transformer Test.

6. Remove the main input supply power to the

DC-655 machine.

7. Check continuity (zero ohms) from lead

#42A ( plug P15 pin-13) to lead #2 at the 14-
pin receptacle pin “C”. Also check continu-
ity to the output terminal switch. See the
Simplified Trigger Diagram. If a resistance
of any value is indicated, check the associ-
ated wires and plugs.

8. Check continuity (zero ohms) from pin “D”

(lead #4) at the 14-pin receptacle to the out-
put terminal switch and also to plug J5-pin
9 at the firing board. See the Simplified
Trigger Diagram
and Figures F.1 and F.2. If
a resistance of any value is indicated, check
the associated wires and plugs.

TROUBLESHOOTING & REPAIR

F-15

F-15

IDEALARC DC-655

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POSITIVE
OUTPUT
TERMINAL

LOW INDUCTANCE
NEGATIVE OUTPUT
TERMINAL

HIGH INDUCTANCE
NEGATIVE OUTPUT
TERMINAL

TERMINAL STRIP
COVER PANEL

14 PIN MS RECEPTACLE

+21

-21

41

4

2

31

32

75

76 77

TERMINAL STRIP

J=31

I=41

N

H=21

G=75

M

E=77

D=4

C=2

L

B=GND

A=32

K=42

F=76

FIGURE F.2 – TERMINAL STRIP AND 14-PIN RECEPTACLE

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