Section f troubleshooting and repair – Lincoln Electric IDEALARC DC-655 User Manual

Page 43

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Section F-1

Section F-1

IDEALARC DC-655

Troubleshooting & Repair Section .................................................................................Section F

How to Use Troubleshooting Guide ......................................................................................F-2

PC Board Troubleshooting Procedures .................................................................................F-3

Troubleshooting Guide .................................................................................................F-4–F-12

Test Procedures

Internal Trigger Circuit Test ...........................................................................................F-13

Firing Board Test ...........................................................................................................F-17

Main Transformer (T1) Voltage Test...............................................................................F-22

Control Transformer (T2) Voltage Test...........................................................................F-27

Control Board Transformer (T3) Test .............................................................................F-30

Input Contactor Test......................................................................................................F-32

Static SCR Test .............................................................................................................F-35

Active SCR Test.............................................................................................................F-38

Thermal Fan/Snubber Board LED Chart .......................................................................F-41

Control Board LED Chart ..............................................................................................F-42

Oscilloscope Waveforms

Normal Open Circuit Voltage Waveform-Constant Current Mode................................F-43

Normal Open Circuit Voltage Waveform-Constant Voltage MIG Maximum Output .....F-44

Normal Open Circuit Voltage Waveform-Constant Voltage MIG Minimum Output ......F-45

Typical Output Voltage Waveform-Constant Voltage MIG ............................................F-46

Typical SCR Gate Voltage Waveform-Constant Voltage MIG .......................................F-47

Abnormal Open Circuit Voltage Waveform-Constant Voltage MIG ..............................F-48

Replacement Procedures

Input Contactor (CR1) Cleaning/Replacement .............................................................F-49

SCR Rectifier Bridge Removal and Replacement ........................................................F-51

Main Transformer and Choke Removal and Replacement ...........................................F-54

Retest After Repair ..............................................................................................................F-57

TABLE OF CONTENTS

TROUBLESHOOTING & REPAIR SECTION

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