The input contactor chatters, Troubleshooting & repair, Caution – Lincoln Electric IDEALARC DC-655 User Manual

Page 47

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TROUBLESHOOTING & REPAIR

F-5

F-5

IDEALARC DC-655

Observe Safety Guidelines

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
1-800-833-9353.

PROBLEMS
(SYMPTOMS)

POSSIBLE AREAS OF
MISADJUSTMENT(S)

RECOMMENDED
COURSE OF ACTION

OUTPUT PROBLEMS

The input contactor chatters.

1. Check the three-phase input

line voltage at the machine.
The input voltage must match
the rating plate and reconnect
panel configuration.

1. Check for loose or faulty wiring

between the input power
switch (SW1), the fault protec-
tion relay (CR2) and the input
contactor. See the Wiring
Diagram.

2. The fault protection relay (CR2)

may have defective contacts.
Check or replace.

3.

The control board may be
defective. See the Control
Board LED Chart.

4. The input contactor may be

faulty.

The machine is dead - the input
contactor does not operate. The
pilot light is lit.

1. Check the three-phase input

line voltage at the machine.
The input voltage must match
the rating plate and reconnect
panel configuration.

2. Turn the machine off and then

back on to reset the fault pro-
tection circuit. See the Control
Board LED Chart.

1. Check the wiring between the

fault protection relay (CR2) and
the input contactor (CR1).

2. The fault protection relay (CR2)

may have defective contacts.
Check or replace.

3. The input contactor may be

faulty.

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