JLG G5-18A Service Manual - Manual (Page 136)

Electrical System
9-16 G5-18A, 2505H, 25.5
16. Remove the top bolt securing the starter to the
engine.
Note: Use a 13mm deep well socket on a 6 in extension
to remove the top starter mounting bolt.
17. Remove the bottom bolt securing the starter to the
engine.
18. Remove the starter (1) from the machine.
d. Starter Cleaning and Drying
1. While the starter is being removed, wipe away any
grease or dirt that has accumulated around the
starter mounting opening.
2. If reinstalling the starter, clean the exterior of the
starter with an approved solvent. DO NOT submerse
the starter or allow the solvent to contact the starter
bushings.
3. Dry the starter with a clean, lint-free cloth.
e. Starter Periodic Maintenance
A starter requires no routine maintenance beyond the
occasional inspection of the electrical connections, which
must be clean and tight.
Note: DO NOT disassemble the starter. The starter is
not serviceable and must be replaced in its entirety, if
defective.
f. Starter Installation
1. Position the starter in its mounting opening on the
flywheel housing. Install the bottom bolt securing the
starter to the flywheel housing.
Note: Do Not tighten the bottom bolt until the top bolt is
installed.
2. Using tape or a magnetic socket, secure the top
starter mounting bolt to the socket. Install the top
bolt securing the starter to the flywheel housing.
3. Tighten and torque the starter mounting bolts to
25Nm (18 lb-ft).
4. If necessary, install a new o-ring on the turbocharger
drain tube.
5. Remove the plugs or caps from the turbocharger
drain tube openings.
6. Install the turbocharger drain tube to the engine.
Torque the turbocharger drain tube mounting bolt to
8.5 Nm (7 lb-ft).
7. Install the previously removed bracket to the engine
and connect the electrical connector.
8. Install the previously removed rear fender along with
the air cleaner to the engine pod.
9. Install the previously removed side skirt on the
engine pod.
10. Connect the diagnostic plug to the air cleaner
bracket and securing the wire harness to the rear
fender.
11. Connect the two connectors on the ECM.
12. Install the previously removed exhaust tube between
the turbocharger and muffler. Tighten as required.
13. Install the previously removed air intake hose.
Tighten as required.
14. Install the previously removed belly pan. Tighten as
required.
15. Properly connect the battery.
16. Close and secure the battery and engine covers.
17. Remove the Do Not Operate Tags from both the
ignition key and the steering wheel.