7 electrical system components, 1 back-up alarm, 2 gauge cluster – JLG G5-18A Service Manual User Manual

Page 138: Electrical system components, Back-up alarm, Gauge cluster, Notice

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Electrical System

9-18

G5-18A, 2505H, 25.5

9.7

ELECTRICAL SYSTEM
COMPONENTS

9.7.1

Back-up Alarm

The back-up alarm is located at the rear of the machine.

When the park brake is released and the transmission
shift control switch (transmission control lever) is shifted
to the (R) REVERSE position, the back-up alarm will
automatically sound.

CE Only -

Place the transmission control lever in (R) REVERSE to
test the back-up alarm. The back-up alarm must not
sound when the transmission control lever is in (N)
NEUTRAL or (F) FORWARD. Also, with the ignition key
switch in the RUN position, the back-up alarm will sound
when the transmission control lever is shifted into the (R)
REVERSE position.

a. Disassembly

DO NOT disassemble the back-up alarm. Replace a
defective or faulty alarm with a new part.

b. Inspection and Replacement

Inspect the wiring harness connector and alarm terminals
for continuity and shorting. Test the alarm by turning the
ignition key switch to the RUN position and shifting the
transmission control lever into the REVERSE position.
The alarm should sound.

Replace a defective or faulty alarm with a new part.

9.7.2

Gauge Cluster

a. Removal

1. Park the machine on a firm, level surface, level the

machine, fully retract the boom, lower the boom,
place the transmission control lever in (N)
NEUTRAL, engage the park brake and shut the
engine OFF.

2. Place a Do Not Operate Tag on both the ignition key

switch and the steering wheel, stating that the
machine should not be operated.

3. Open the battery and engine covers. Allow the

engine to cool.

4. Properly disconnect the battery.

5. Remove the screws holding the instrument panel to

the dash.

6. Slide the instrument panel out of the operator

console.

7. Disconnect the wiring harnesses from the rear of the

gauge.

8. Remove the two wing nuts and bracket securing the

gauge to the instrument panel.

b. Installation

1. Position the gauge in the instrument panel and

secure with the previously removed bracket and
wing nuts.

2. Connect the wiring harnesses to the rear of the

gauge.

3. Position the instrument panel in the operator

console.

4. Secure to the panel with four previously removed

screws.

5. Properly connect the battery.

6. Close and secure the battery and engine covers.

7. Remove the Do Not Operate Tags from both the

ignition key and the steering wheel.

MY8830

NOTICE

Static electricity can cause damage to the operator’s
gauge. Avoid any manner of touching (hands, tools,
etc.) the printed circuit boards and terminals.
Disconnect the battery negative (-) cable at its battery
terminal before beginning this procedure. Failure to
comply can result in damage and/or malfunction of the
gauge.

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