MacDon Transport D60 - Manual (Page 3)

Form 147398 1 Revision J
TABLE OF CONTENTS
GENERAL SAFETY ............................................................................................................................................ 3
RECOMMENDED TORQUES ............................................................................................................................. 5
A. GENERAL.................................................................................................................................... 5
B. SAE BOLTS ................................................................................................................................. 5
C. METRIC BOLTS .......................................................................................................................... 5
D. FLARE TYPE HYDRAULIC FITTINGS ......................................................................................... 6
E. O-RING BOSS (ORB) HYDRAULIC FITTINGS ............................................................................ 6
F. O-RING FACE SEAL (ORFS) HYDRAULIC FITTINGS ................................................................. 7
CONVERSION CHART ....................................................................................................................................... 8
STEP 1. PREPARE HEADER .......................................................................................................................... 9
STEP 2. INSTALL FRONT AXLE .................................................................................................................. 10
STEP 3. INSTALL HEADER ELECTRICAL HARNESS ................................................................................. 12
STEP 4. INSTALL FRONT SUSPENSION ..................................................................................................... 18
STEP 5. INSTALL REAR SUSPENSION ....................................................................................................... 19
STEP 6. INSTALL REAR FIXED AXLE ......................................................................................................... 20
STEP 7. INSTALL REAR SWING AXLE ........................................................................................................ 22
STEP 8. CHECK AXLE SUBASSEMBLIES ................................................................................................... 23
A. HUB PIVOT ............................................................................................................................... 23
B. LATCH ALIGNMENT.................................................................................................................. 23
STEP 9. INSTALL WHEELS .......................................................................................................................... 24
STEP 10. ADJUST AXLE BRACE ................................................................................................................... 25
STEP 11. INSTALL LIGHTS ............................................................................................................................ 26
A. ATTACH LIGHTS ....................................................................................................................... 26
I. ENDSHIELD LIGHT .......................................................................................................................... 26
II. REEL ARM LIGHT ............................................................................................................................ 27
B. INSTALL LIGHT WIRING HARNESS ......................................................................................... 28
I. D60, FD70 HEADERS ...................................................................................................................... 28
II. D50 .................................................................................................................................................. 29
C. INSTALL SPLICE ....................................................................................................................... 31
D. CONNECT HARNESS ............................................................................................................... 32
I. NORTH AMERICA/AUSTRALIA/CIS (with module) ............................................................................ 32
II. EUROPE AND OTHER EXPORT (without module) ............................................................................ 32
E. ELECTRICAL SCHEMATICS: 2008 AND NEWER: .................................................................... 33
I. NORTH AMERICA & AUSTRALIA: WITH MODULE .......................................................................... 33
II. EUROPE AND OTHER EXPORT: WITHOUT MODULE, WITH SPLICE ............................................. 34
STEP 12. ATTACH DECALS ........................................................................................................................... 35
STEP 13. INSTALL SMV SIGN ........................................................................................................................ 36
STEP 14. INSTALL TOW-BAR BRACKETS .................................................................................................... 37
A. ENDSHEET BRACKETS............................................................................................................ 37
STEP 15. ASSEMBLE TOW-BAR CRADLES.................................................................................................. 38
A. LEFT SIDE CRADLE ASSEMBLY .............................................................................................. 38
I. WINDROWER 30 FT / COMBINE 30 FT FLEX / ALL 35 FT RIGID ..................................................... 38
II. COMBINE 30 FT RIGID .................................................................................................................... 38
III. COMBINE 35 FT FLEX / ALL 40 – 45 FT ........................................................................................... 38
B. RIGHT SIDE CRADLE ............................................................................................................... 39
I. WINDROWER 30 FT ........................................................................................................................ 39
II. COMBINE 30 FT RIGID .................................................................................................................... 39
III. COMBINE 30 FT FLEX ..................................................................................................................... 39
IV. ALL 35-45 FT ................................................................................................................................... 39
STEP 16. INSTALL CRADLE ASSEMBLIES ................................................................................................... 40