Rockwell Automation 160 AC DRIVE SER B/FRN 5-6.XX - Manual (Page 15)

Chapter 2 – Installation and Wiring
2-2
Figure 2.2 – Power Wiring For Analog
Signal Follower and Preset Speed Models
Terminal
Block One
(TB1) – For
Line Power and
Brake Resistor.
S T
L3 L2 L1
+ R
T1 T2 T3 +
V DC DC
–
U W
Terminal Block
Two (TB2) –
For Motor and
Capacitor
Module.
Required Branch
Circuit Disconnect ➀
Dynamic Brake
Module Option ➁
Motor ➂ Capacitor Module
Option ➃
Input Line Protective Device –
See Table 2.C and Table 2.D.
–
BR BR
➀ For single phase input applications, connect the AC input line to
input terminals (L1) R and (L2) S.
➁ Connection for dynamic brake resistors for all models.
Important: P52 – [DB Enable] must be enabled for proper
operation. See Appendix A for part numbers.
➂ Bulletin 160 controllers are and listed as
motor overload protective devices. An external overload relay is
not required for single motor applications.
➃ Connection for an external capacitor module. Provides extended
ride through capability and improved inherent braking
performance. See Appendix A for part number.
ATTENTION: The controller is
intended to be commanded by control
input signals that will start and stop the
motor. A device that routinely disconnects
then reapplies line power to the controller
for the purpose of starting and stopping the
motor should not be used. If it is necessary
to use this method for starting and stopping
or if frequent cycling of power is
unavoidable, make sure that it does not
occur more than once a minute.
ATTENTION: Do not connect power
factor correction capacitors to controller
output terminals T1, T2, and T3 (U, V, and
W) or component damage could occur.
Power Wiring For Preset Speed and Analog
Signal Follower Models
Table 2.A – Power Terminal Block Specifications
Terminal
Block
Screw
Size
Max/Min Wire
Size mm 2 (AWG)
Max/Min Torque
Nm. (lb.in.)
TB1
➄
M4 4 – 0.75 (12 – 18) 1.81 – 1.35 (16 – 12)
TB2
➄
M4 4 – 0.75 (12 – 18) 1.81 – 1.35 (16 – 12)
➄ The Bulletin 160 SSC is IP20 with wires installed on power
terminal blocks.
Input Power Conditioning
The controller is suitable for direct connection to
AC power lines within the rated voltage of the
controller (see Appendix A). Listed below are
certain power line conditions which may cause
component damage or reduction in product
life. If any of the conditions exist as described in
the table below, install “one” of the devices listed
under the heading “Corrective Action” on the line
side of the controller. Important: Only one
device per branch circuit is required. It should be
mounted closest to the branch and sized to handle
the total current of the branch circuit.
Table 2.B – Power Line Conditions
Power Line Condition Corrective Action
Available short circuit currents
(fault currents) greater than 10,000
Amps S Check supply voltage.
S Line Reactor (See A-4) or
S Isolation Transformer
Line has power factor correction
capacitors S Line Reactor (See A-4) or
S Isolation Transformer
Line has frequent power
interruptions S Line Reactor (See A-4) or
S
I solation Transformer
Line has high frequency
(>10 Hz) noise spikes in excess of
900V (Induction heaters, RF
equipment, choppers) S MOV option (See A-4) or
S Line Reactor (See A-4) or
S Isolation Transformer
Line has intermittent noise spikes
in excess of 2000V (lightening) S MOV option (See A-4) or
S Line Reactor (See A-4) or
S Isolation Transformer