Document Outline

• Cover
• Copyright
• Table of Contents
• Warnings
• 1 - Specifications and Operating Requirements
  • Introduction
    • Conventions Used In This Manual
    • Technical Support
    • Confirmation of Compliance Testing and Certification
    • Your Dyno Room
  • Dynamometer Specifications and Requirements
    • Battery Requirements
    • Chassis Specifications
    • Compressed Air Requirements
    • Computer Specifications
    • Drill and Drill Bit Requirements
    • Electrical Requirements
    • Environmental Requirements
    • Forklift Requirements
    • Ground Hook Requirements
    • Phone and Internet Access
    • Tie-Down Straps
  • Dyno Electronics
  • Verify the Pit Dimensions
• 2 - Installation
  • Dyno Drum Module Installation
    • Unpacking the Dyno
    • Removing the Dyno from the Crate
    • Placing the Dyno in the Pit
  • Eddy Current Brake Installation
    • Unpacking the Eddy Current Brake
    • Installing the Eddy Current Brake
  • iPX Drum Module Installation
    • Removing the Items from Crate
    • Installing the iPX Drum Module
    • Lining up and Securing the Module Uprights
  • Secure the Drum and Brake Module to the Pit Floor
  • Pickup Card
  • Left Side Blower and Monitor Arm Installation
    • Installing the Left Blower Mount
    • Installing the Monitor Support and the Junction Box
    • Installing the Left Blower Assembly
    • Installing the Monitor Arms and Monitor Tray
  • Trike Carriage Adapter Installation
    • Installing the Trike Carriage Adapter Plate
    • Installing the Right Blower Mount and Blower Assembly
    • Installing the Cable Track
  • Routing Cables
    • Battery Requirements
    • Installing the Battery
    • Accessing the CPI
    • Routing the Control Panel, Pendant Cables, and RPM Cable
    • Routing the High Pressure Blower Cables
    • Routing the Power Carriage and Wheel Clamp Cables
    • Routing the Eddy Current Brake, Battery, and Dyno Power Cables
    • Routing the Pickup Card and Dyno Electronics Cables
    • Routing the Air Pump Power, Air Fuel Sensor, and Dyno Electronics Power Cables
    • Wiring the Breakout Board
  • Carriage Assembly and Power Carriage Installation
    • Installing the Carriage Assembly
    • Installing the Power Carriage
    • Installing the Tire Stop and Cable Track Adapter Bracket
  • Final Adjustments and Tests
    • Turning On the Dyno Power
    • High Pressure Blower Test
    • Power Carriage Final Adjustments and Tests
    • Trike Adapter Assembly Test
    • Wheel Clamp Final Adjustments and Tests
  • Pit Covers Installation
  • Junction Box Cover, Cable Cover, and End Cap
  • Zip Tube
  • Ground Hook Installation
• 3 - Accessories
  • Main Dyno Power
  • Air Brake
    • Routing the Air Brake Cable and Air Hose
    • Installing the Emergency Stop Sticker
    • Air Brake Final Adjustments and Tests
    • Changing the Brake Pads
    • Adjusting the Brake Pad Clearance
  • Compressed Air Pump Assembly
  • Wheel Clamp
    • Installing the Wheel Clamp
    • Wheel Clamp Final Adjustments and Tests
• 4 - Control Panel Interface Operation
  • Basic CPI Operation
    • Using the Air Fuel Ratio Air Pump
    • Using the Emergency Stop/Dyno Shutdown
    • Using the High Pressure Blowers
    • Understanding Interlocks
    • Using the Power Carriage
    • Using the Starter
    • Using the Status Indicator
    • Using the Wheel Clamp
  • Power Distribution Assembly
    • Main Circuit Breaker
    • High Pressure Blower Circuit Breakers
  • Maintenance and Troubleshooting
    • Maintaining and Troubleshooting the Wheel Clamp
    • Replacing the Theta Controller Fuses
    • Troubleshooting CPI Fuses
• 5 - Basic Dyno Operation
  • Loading the Vehicle
  • Connecting the RPM Pickup
    • RPM Pickup Descriptions
    • Connecting the Secondary Inductive Pickup
    • Connecting The Primary Inductive Pickup
  • Pre-Run Inspection
    • Before Starting the Engine
    • Engine Warm Up
    • After Engine Warm Up
  • Making a Test Run
  • Preventative Maintenance
• A - Red Head Anchor Installation
  • Warnings
  • Contact Information for ITW Ramset/Red Head
  • Installation
• B - Power Requirements and Installation
  • Locations Using 60 Hz Power (North America and Japan)
    • Installing the Wall Receptacle
    • Testing for Correct Voltages
    • Replacing the Power Plug
    • Hard Wiring to the Building
    • Connecting the Dyno
  • Locations Using 50 Hz Power (Locations other than North America and Japan)
    • Installing the Wall Receptacle
    • Testing for Correct Voltages
    • Replacing the Power Plug
    • Hard Wiring to the Building
    • Connecting the Dyno
• C - EEC Finger Guard and Door Safety Switch Installation
  • EEC Finger Guards
    • Installing the EEC Finger Guards
    • Adjusting the EEC Finger Guards
  • Door Safety Switch
    • Installing the Door Safety Switch
• D - Theta Controller
  • Power Adjustment
    • Accessing the Dip Switches
• E - Dyno Preparation for Upgrade Installation
  • Dyno Preparation
    • Removing the Cable Cover, End Cap, and Junction Box Cover
    • Removing the Monitor Tray and Arms
    • Disconnecting the Cable Track and Moving the Cables
    • Removing the Monitor Support and Junction Box
    • Removing the Carriage and Carriage Plate
• Index