Electrical schematic - sheet 2 of 17 -74, Sheet 2 – JLG 1850SJ Service Manual User Manual

Page 434

Advertising
background image

SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS

7-74

– JLG Lift –

3121619

4

3

2

1

G

H

E

F

C

D

A

B

1

2

3

4

R

R

R

R

G

Y

R

Y

G

G

G

G

Y

Y

Y

G

Y

G

G

G

PLTF LEVEL

BCS

AXLE SET

GENERATOR

OVERLOAD

DRIVE

1000# MODE

500# MODE

TILT

BROKEN

ENGINE

ENABLE

SYSTEM

CREEP

SPARE14

LOW FUEL

FUEL GAUGE

CABLE

FAULT

PREHEAT

ORIENTATION

FU

E

L

1

/4

FU

E

L

1

/2

FU

E

L

3

/4

FU

E

L

G

N

D

FU

E

L

F

U

L

L

SP

A

R

E

1

4

CR

E

E

P

EN

A

B

L

E

LO

W

F

U

E

L

N/

C

N/

C

GR

OU

N

D

BC

S

AX

L

E

S

E

T

D

R

IV

E O

R

IE

N

T

AT

I

O

N

1

000# M

O

D

E

BR

O

K

E

N

C

A

B

L

E

SY

ST

E

M

F

A

U

L

T

P

L

A

TF L

E

V

E

L

F

A

IL

U

R

E

GE

N

E

R

A

T

O

R

OV

E

R

L

O

A

D

5

00# M

O

D

E

TI

L

T

E

N

G

IN

E

PR

EH

E

A

T

DR

IV

E

5

K

%

%

185

ST

EE

R

RIGHT

L EFT

LI

F

T

SW

IN

G

5

K

%

%

185

5K

%

%

18

5

ANALYZER

BOTTOM OF CONSOLE BOX

15 POS MATE-N-LOCK

CONNECTOR IN CONSOLE BOX

SEE SHEET 3

ZONE B-1

SI

L

V

E

R

PI

N

GO

L

D

P

IN

WORK/FLOOD

LIGHT CONNECTION

PLATFORM CONTROL MODULE - 1600343

JIB SWING RIGHT
JIB SWING LEFT
DRIVE ORIENTATION

SOFT TOUCH

ENGIINE PREHEAT
LIGHT TILT LIGHT

500 LB MODE LIGHT
OVERLOAD LIGHT
GENERATOR ENABLE
LIGHT PLATFORM

LEVEL FAILURE
LIGHT SYSTEM
FAILURE LIGHT
BROKEN CABLE LIGHT

1000 LB MODE LIGHT
DRIVE ORIENTATION LIGHT
AXLE SET LIGHT
BOOM CONTROL SYSTEM LIGHT

GROUND
LOW FUEL LIGHT
LED PANEL POWER
CREEP MODE LIGHT

FUEL LEVEL FULL LIGHT
GROUND
FUEL LEVEL 3/4 LIGHT
FUEL LEVEL 1/2 LIGHT

FUEL LEVEL 1/4 LIGHT
ANALYZER GROUND
ANALYZER TX
ANALYZER RX

ANALYZER POWER
JIB LOCK LIGHT

IGNITION POWER
IGNITION POWER
IGNITION POWER

GR

O

U

N

D

AL

A

R

M

F

OOT

S

W

IT

C

H

OP

E

N

G

E

NE

RA

T

O

R

SO

F

T

T

O

U

C

H

GR

O

U

N

D

GR

O

U

N

D

J

IB

L

O

CK

P

IN

O

U

T

J

IB

L

O

CK

P

IN

IN

P

L

A

T

F

O

RM

RO

T

A

T

E

R

IG

H

T

P

L

A

T

F

O

RM

RO

T

A

T

E

L

E

F

T

GR

O

U

N

D

PL

A

T

F

O

R

M

L

E

VE

L

D

O

W

N

PL

A

T

F

O

R

M

L

E

VE

L

U

P

IG

N

IT

IO

N

IG

N

IT

IO

N

P

L

A

T

F

O

RM

M

O

DE

M

12 P

O

W

E

R

M

12 P

O

W

E

R

M

12 G

R

O

U

N

D

E

N

G

IN

E

SPE

ED

TW

O

S

P

E

E

D

IG

N

IT

IO

N

P

O

W

E

R

C

R

AB

ST

EE

R

C

O

O

RDI

NA

T

E

D S

T

E

E

R

PL

A

T

F

O

R

M

L

E

V

E

L

U

P

PL

A

T

F

O

R

M

L

E

V

E

L

D

O

W

N

AX

L

E

E

X

T

E

N

D

AX

L

E

R

E

T

R

A

C

T

HO

R

N

CR

E

E

P

R

E

F

E

RE

NCE

V

O

L

T

A

G

E

P

L

A

T

FO

R

M

R

O

TA

TE

R

IG

H

T

PU

M

P

P

O

T

P

L

A

T

FO

R

M

R

O

TA

TE

L

E

FT

G

R

O

UND

S

O

FT

TO

U

C

H

JI

B

U

P

JI

B

D

O

W

N

H

EAD

& T

A

IL

L

IG

H

T

J

IB T

E

L

E

SC

O

P

E

I

N

J

IB T

E

L

E

SC

O

P

E

O

U

T

2

3

4

7

8

9

10

11

12

13

16

17

18

23

24

27

28

29

30

31

32

34

35

C

O

01-

J

7

1

2

3

4

5

6

7

8

9

14

15

16

17

18

19

20

21

22

25

26

29

33

34

C

O

01-

J

6

1

2

3

4

5

6

7

8

CO01-J2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

C

O

01-

J

5

1

2

3

4

5

6

7

8

PLATFORM DISPLAY

FAILURE

LED BOARD

GD

0

4

-J

1

1

2

3

4

5

6

GD

0

4

-J

2

1

2

3

4

5

6

GD

0

4

-J

3

1

2

3

4

5

6

GD

0

4

-J

4

1

2

3

4

5

6

PUSH BUTTON

HORN

SW

0

8

-1

1

SW

0

8

-2

1

PUMP POT

S

W

10

1

2

3

4

5

6

PLATF ROTATE

TOGGLE SWITCH

SW

1

3

1

3

2

4

5

6

1

3

2

HIGH DRIVE

TOGGLE SWITCH

SW

1

5

1

3

2

4

5

6

STEER MODE

TOGGLE SWITCH

SW

1

6

1

3

2

4

5

6

PLATF LVL OVERRIDE

TOGGLE SWITCH

SW

1

7

1

3

2

4

5

6

AXLE EXTEND/RETRACT

TOGGLE SWITCH

SW

1

8

1

3

2

4

5

6

D

R

IVE

&

ST

E

E

R

*

EL

E

C

T

R

O

N

IC

JOY

S

T

IC

K

L

IF

T

&

S

W

IN

G

*

E

L

EC

T

R

O

N

IC

J

O

YS

T

I

C

K

GRN

GR

N

BLK

BL

K

BRN

BR

N

RED

RE

D

BLU/YEL

BL

U

/Y

E

L

ORN/YEL

OR

N

/Y

E

L

BLU

BL

U

WHT

WH

T

BLU

BL

U

BLK

BL

K

BRN

BR

N

RED

RE

D

WHT/GRN

WH

T

/G

R

N

WHT/RED

WH

T

/R

E

D

WHT/YEL

WH

T

/Y

E

L

*

P

IE

Z

O

AL

AR

M

AH30+

1

AH30-

1

W

H

T

4

8

-

1

EN

G

P

R

EH

E

A

T

WHT 48-1 ENG PREHEAT

W

H

T 4

9

-

1

TI

L

T

WHT 49-1 TILT

W

H

T

54-

1

50

0LB

M

O

D

E

WHT 54-1 500LB MODE

W

H

T

49-

2 O

V

E

R

LO

A

D

WHT 49-2 OVERLOAD

WH

T

5

2

-1

G

E

N

WHT 52-1 GEN

WH

T

4

7

-1

P

L

T

F

M

LVL

F

A

IL

WHT 47-1 PLTFM LVL FAIL

W

H

T

4

7

-2

SY

S

F

A

IL

WHT 47-2 SYS FAIL

WH

T

4

9

-3

B

R

K

N

C

A

B

L

E

WHT 49-3 BRKN CABLE

W

H

T

5

4

-2

1000LB

M

O

D

E

WHT 54-2 1000LB MODE

W

H

T

5

5

-1

DR

V

O

R

NT

WHT 55-1 DRV ORNT

W

H

T

39

-

1

A

X

L S

E

T

WHT 39-1 AXL SET

WH

T

4

9

-4

B

C

S

WHT 49-4 BCS

BL

K 0

-2

BLK 0-2

W

H

T

47-

5 LO

W

F

U

L

WHT 47-5 LOW FUL

Y

E

L

2

-2

EN

ABL

E

YEL 2-2 ENABLE

W

H

T

49-

5

C

R

E

E

P

WHT 49-5 CREEP

W

H

T 4

7

-4

FU

L

FU

L

L

WHT 47-4 FUL FULL

BL

K 0

-1

BLK 0-1

W

H

T

47-

3

F

U

L 3/

4

WHT 47-3 FUL 3/4
WHT 47-2 FUL 1/2

W

H

T

47-

2

F

U

L 1/

2

W

H

T

47-

1

F

U

L 1/

4

WHT 47-1 FUL 1/4

X32

1

2

3

4

WHT 49-6 ANALGND

WHT 49-7 TX

WHT 49-8 RX

WHT 49-9 ANALPWR

Y

E

L 2

-

1-

1

Y

E

L 2

-

1-

1

Y

E

L 2

-

1-

2

Y

E

L 2

-

1-

2

Y

E

L 2

-

1-

3

Y

E

L 2

-

1-

3

Y

E

L 2

-

1-

4

Y

E

L 2

-

1-

4

Y

E

L 2

-

1-

5

Y

E

L

2-

1-

5

Y

E

L

2-

1-

8

Y

E

L

2-

1-

8

B

L

K

0-

1-

2

[5

,G

]

WH

T

4

8

-1

E

N

G

S

P

D

W

H

T

48-

1 E

N

G

S

P

D

WH

T

4

8

-2

2

S

P

D

WH

T

4

8

-

2

2

S

P

D

YE

L

2

-1

YEL

2

-1

WH

T

5

5

-2

C

R

B

S

T

R

WH

T

5

5

-2

C

R

B

S

T

R

W

H

T

55-

3 C

R

D

S

T

R

W

H

T

5

5

-3

CRD

S

T

R

WH

T

2

5

-

1

P

L

V

L

U

P

W

H

T

25-

1

P

L

V

L

U

P

WH

T

2

5

-2

P

L

V

L

D

N

WH

T

2

5

-

2

P

L

V

L

D

N

WH

T

3

9

-2

A

X

L

E

X

T

W

H

T

3

9

-

2

AX

L

EX

T

WH

T

3

9

-3

A

X

L

R

E

T

WH

T

3

9

-3

AX

L

R

E

T

W

H

T

5

2

-2

HO

RN

WH

T

5

2

-

2

H

O

R

N

W

H

T

23-

1 P

R

O

T

R

T

W

H

T 2

3

-1

P

R

O

T R

T

W

H

T

23-

2

P

R

O

T

L

T

WH

T

2

3

-2

P

R

O

T

L

T

W

H

T

2

9

-1

J

T

EL

E I

N

W

H

T

2

9

-1

J

T

E

L

E

IN

W

H

T

2

9

-

2

J

T

EL

E

O

U

T

W

H

T

2

9

-2

J

T

EL

E

O

U

T

WHT 49-21 SFTCH LT

[5,G]

WHT 55-6 DOS

WHT 55-6 DOS

[8,G]

WHT 59-1 JSWG RT

[5,G]

WHT 59-2 JSWG LT

[5,G]

W

H

T

4

9

-1

4

C

R

EEP

W

H

T

49

-

14

C

R

E

E

P

W

H

T 5

5

-4

P

O

T R

E

F

WH

T

5

5

-4

P

O

T

R

E

F

WH

T

5

5

-5

P

U

M

P

P

O

T

W

H

T

55-

5 P

U

M

P

P

O

T

BL

K

0

-3

BL

K 0

-3

W

H

T

49-

15

S

F

T

T

O

U

C

H

WH

T

2

7

-1

JIB

U

P

WH

T

2

7

-2

J

IB

D

N

W

H

T

5

2

-3

H

E

A

D

/T

A

IL LT

W

H

T

13-

1

M

T

E

L

E

I

N

X

38A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

X3

8

B

1

15

14

13

12

11

10

9

8

7

6

5

4

3

2

YEL 2-7

Y

E

L 2

-

7

YEL 2-8

Y

E

L 2

-

8

YEL 2-6

[6,A]

WHT 49-26 ALARM

W

H

T

49

-

26

A

L

A

R

M

BL

K 0

-5

BLK 0-5

Y

E

L 2

-8-

1

Y

E

L 2

-8-

1

W

H

T

49-

27

W

H

T

49-

27

W

H

T

49-

25

F

T

S

W

O

P

E

N

W

H

T

49

-

25 F

T

S

W

O

P

E

N

W

H

T

52-

4

G

E

N

W

H

T

52-

4 G

E

N

W

H

T

49-

24

S

F

T

C

H

W

H

T

49

-

24

S

F

T

C

H

W

H

T

4

9

-23

G

N

D

BL

K 0

-4

WH

T

2

3

-4

P

R

O

T

R

T

W

H

T

23

-3

P

R

O

T

LT

W

H

T

4

9

-22

G

N

D

W

H

T

4

9

-10

X

43 G

N

D

W

H

T

4

9

-12

X

44 G

N

D

B

R

N

49-

11 X

4

3

P

W

R

B

R

N

49-

1

3

X

4

4 P

W

R

WH

T

2

5

-4

P

L

V

L

D

N

WH

T

2

5

-

3

P

L

V

L

U

P

Y

E

L 2

-5

Y

E

L 2

-4

R

E

D

1-

4-

3 P

LTF

M

O

D

E

[7

,E

]

Y

E

L 2-

1-

7

Y

E

L 2-

1-

7

LIGHT

JIB LOCK PIN

LB

320+

1

LB

3

20-

1

B

L

K

0-

1

-2-

2

WHT 59-6 JIB LOK

[4,G]

W

H

T

59

-6

J

IB

LO

K

[2

,D

]

W

H

T

55-

26

J

L

O

C

K

I

N

W

H

T

5

5

-2

5

J

L

OC

K

OU

T

X392

1

2
3

4

BLK 0-41-3 (16)

BLK 0-40-3 (16)

ORG 1-7-1 WK LT PWR(16)

ORG 1-7-2 WK LT PWR(16)

Figure 7-78. Electrical Schematic - Sheet 2 of 17

SHEET 2

Advertising