Installation – Glow-worm Ultimate c User Manual

Page 12

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0020167175_01 - 02/13 - Glow-worm

General

This boiler is designed for use as part of a sealed water central

heating system with fully pumped circulation. The pump,

expansion vessel and associated safety devices are all fi tted

within the boiler.

Safety valve

The safety valve is an integral part of the boiler and it cannot

be adjusted. The pipe from the safety discharge valve must

discharge safely in accordance with standards.

Expansion vessel

The boiler has an integral expansion vessel with a capacity of 8

litres (1.76 gallons), with a charge pressure of 0.75bar.

i

IMPORTANT:

The heating system volume should be calculated to

ensure that the expansion vessel is suitable, it may be

necessary to add an additional vessel.

- In GB, Guidance on vessel sizing is also given in the current

issue of BS5449 and BS7074 Part 1.

- In IE, current edition of I.S.813 “Domestic Gas Installations”.

Bypass

The boiler is fi tted with an automatic bypass.

Ensure that under no circumstances does the fl ow rate drop

below the fi gure specifi ed, refer to chapter "Technical data".

Filling the sealed system

i

IMPORTANT:

The boiler does not contain any fi lling loop, an external

one must be fi tted.

Suitable external fi lling systems are shown diagrammatically, see

diagram below.

3

2

1

4

7

6

5

Key

1 Heating

fl ow circuit

2 Heating return circuit

3 Boiler

4 Double check valve assembly

5 Domestic cold water supply in

6 Temporary

fi lling loop (remove immediately after fi lling)

7 Drain

point

The system should be pressurised to 0.8bar, indicated on the

digital display with no heating demand.

Drain points

Drain taps must be provided at all low points of the system, which

will allow the entire system to be drained.

Drain taps shall be to the current issue of BS2879.

Water treatment

Existing system- It is essential that prior to installing the new

boiler the system is thoroughly fl ushed.

New system- For optimum performance after installation, the

boiler and its associated central heating system should also be

fl ushed.

Flushing shall be carried out in accordance with BS 7593, a

chemical cleanser can be used either Sentinel X300, X400 or

Fernox F3 are suitable.

It is recommended to fl ush existing systems fi rst before fi tting the

new boiler.

Ensure all cleanser is removed from the whole system before

adding an inhibitor.

For long-term corrosion protection after fl ushing, an inhibitor

suitable for stainless steel heat exchangers can be used. Either

Sentinel X100 or Fernox F1 inhibitor can be used.

The boiler is suitable for use on systems using softened water.

7.3 Dimensions

418

338

130

740

INSTALLATION

- 10 -

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