Installation – Glow-worm Ultimate c User Manual

Page 25

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0020167175_01 - 02/13 - Glow-worm

11.7 Gas

rates

The supply from the governed meter must be of adequate size to

provide a steady inlet working pressure of 20mbar (8in wg) at the

boiler.

On completion, test the gas installation for tightness using the

pressure drop method and suitable leak detection fl uid, purge

in accordance with the above standard.

i

IMPORTANT:

Due to the modulating operation of the boiler and the

need to check the gas inlet pressure and measure the

gas rate at maximum rate, it will be necessary to force it

to maximum.

Activate the test mode "P.01" and set the value to HI in order to

force the burner at P. max. See chapter "Specifi c adjustment >

Appliance technical settings and parameter list > Test modes".

11.7.1

Operational Gas Inlet Pressure

1

2

Key

1 Gas service isolation valve

2 Test

point

With all other gas appliances operating, check the operational

supply pressure at the gas service isolation valve test point.

The nominal supply pressure for Natural Gas (G20) is 20mbar.

The nominal supply pressure for LPG (G31) is 37mbar.

Turn the taps and appliances off , then disconnect the pressure

gauge.

Additionally the safe nominal maximum heat input of the

appliance can be achieved at an inlet pressure down to 15mbar.

i

IMPORTANT:

The burner pressure cannot be measured and is not used

to measure the gas rate.

11.7.2 Gas

Rate

Make sure that all other gas burning appliances and pilot

lights are off .

Check the gas rate using the gas meter test dial and stop

watch, at least 10 minutes after the burner has lit, see table

below for approximate rates.

Gas rates (G20)

Gas rates (G31)

(approx) after 10 mins from cold

Model

MIN

MAX

MIN

MAX

m

3

/h

ft

3

/h

m

3

/h

ft

3

/h

kg/h

kg/h

30

0.65

22.9

3.24

114.4

0.47

1.94

35

0.92

32.5

3.77

133.1

0.67

2.37

In communal or LPG installations where the gas rate cannot be

measured it is acceptable to measure the combustion rate as

described in the servicing section.

On completion, press the "reset" button to reset the boiler.

Gas rates for both central heating and hot water can be verifi ed

using the test program P.03 and P.01 respectively.

11.8 Testing heating system

Ensure that the external controls and programmer are calling

for heat.

Fully open all radiator valves, see chapter "Appliance

installation > Recommendations before installing > Heating

circuit design".

Activate the C.H. function on the appliance's control panel.

Balance the radiators as required to give the required system

diff erential.

Turn off all radiators that can be shut off by the user and check

to see if less than the maximum diff erential allowed of 20°C

can be achieved across fl ow and return.

i

IMPORTANT:

Should the appliance require adjustment refer to the

"Specifi c adjustment" section overleaf.

Allow the system to reach maximum temperature then switch

off the boiler by isolating from the electrical supply.

Drain the entire system rapidly whilst hot, using the drain taps

at all the low points of the system. Fill and vent the system as

described previously in chapter "Commissioning > Filling the

CH system (Central heating)".

Adjust the boiler temperature controls and any system controls

to their required settings.

INSTALLATION

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