Maintenance – Glow-worm Ultimate c User Manual

Page 37

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0020167175_01 - 02/13 - Glow-worm

17.2.2 Control

box

24

V

230

V

1

Key

1 Control

box

Position the control box (1) into the service position.

17.3 Combustion

check and setting the air/gas

ratio valve

17.3.1

Competency to carry out the check of

combustion performance

i

IMPORTANT:

BS 6798: 2009 Specifi cation for installation and

maintenance of gas-fi red boilers of rated input not

exceeding 70kW net advises that:

- The person carrying out a combustion measurement must be

assessed as competent in the use of a fl ue gas analyser and

the interpretation of the results.

- The fl ue gas analyser used should be one meeting the

requirements of BS7927 or BS-EN50379-3 and be calibrated in

accordance with the analyser manufacturers’ requirements.

- Competence can be demonstrated by satisfactory completion

of the CPA1 ACS assessment, which covers the use of

electronic portable combustion gas analysers in accordance

with BS 7967, parts 1 to 4.

Ensure that the gas analyser is set to the correct fuel setting.

Select the “ + ”, constant central heating with DHW

function by pressing the “

” button repeatedly, refer to

commissioning section. The boiler should fi re automatically.

i

IMPORTANT:

Safe combustion can only be verifi ed by measuring CO/

CO

2

ratio. This must not exceed the value shown in the

table opposite.

17.3.2 Preliminaries

Prior to, during servicing and after any maintenance or changed

parts, the following inspection must be carried out.

The integrity of the fl ue system and fl ue seals.

The integrity of the appliance combustion circuit and relevant

seals.

A visual inspection of the fl ame quality.

Electrical, gas and water connections.

System pressure.

The combustion performance, refer to the following procedure.

The operational gas inlet pressure and gas rates, refer to the

commissioning section paragraph 12.5. Correct any fault

before continuing.

Combustion check and setting the air/gas ratio

Remove the front casing panel and hinge down the control box.

Taking care not to touch any internal components, proceed as

follows:

Connect the CO

2

combustion analyser to the relevant test

point.

1

2

3

2B

2A

Key

1 Throttle

2 Combustion analyser sample point

2A Flue

elbow

2B Vertical

fl ue adaptor

3 Cap

17.3.3

Maximum rate check and adjustment

i

IMPORTANT:

To verify the maximum gas rate CO2 setting the

appliance must be checked at the maximum rate.

Activate the test mode "P.01" and set the value to HI in order to

force the burner at P. max. See chapter "Specifi c adjustment >

Appliance technical settings and parameter list > Test modes".

Wait approximately 5 minutes to read a stabilised CO

2

value.

Check that the value is within the range specifi ed in table in

the “check” column.

G20 Burner % CO

2

Model

Check (case on)

Setting (case off )

CO/CO

2

ratio

30

9.2 ± 0.3%

9 ± 0.2%

0.004

35

9.2 ± 0.3%

9 ± 0.2%

0.004

MAINTENANCE

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