4 heating system – Glow-worm Ultrapower sxi Range User Manual

Page 13

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13

4 Heating System

General

The boiler is for use only with sealed central heating systems.
The digital readout on the controls fascia indicates the system

pressure when there is no demand.
The circulation pump is integral with the boiler.

4.1 Safety Valves

The safety valves are factory fitted and are an integral part

of the boiler and must not be adjusted or used for any other

purpose.

NOTE: The pipe from the safety discharge valve must not

discharge above an entrance, window or any type of public

access area.

4.2 Expansion Vessel

The boiler has an integral expansion vessel with a capacity of

10 litres (2.2 gallons), with a charge pressure of 0.75bar.
NOTE: The expansion vessel volume depends on the total

water system volume and the initial system design pressure.

Guidance on vessel sizing is also given in the current issue of

BS5449 and BS7074 Part 1, for IE refer to the current edition

of I.S.813 “Domestic Gas Installations”.

4.3 Flow Rate

If it is necessary to alter the flow rate, the system can be fitted

with a lockable balancing valve in the main flow or return

pipes shown as valve “A” in diagram 4.1.
The flow rate through the boiler must not be allowed to fall

below that given in section 1 - Specification table.

4.4 Bypass

The boiler is fitted with an automatic adjustable bypass.
Diagram 4.2 shows the pump head remaining for the heating

system depending on the bypass setting and the speed

setting of the pump, see section 12 Commissioning.

4.5 Filling the Sealed System

NOTE: The water pressure at the boiler must be at least

0.7bar to enable filling the boiler to a minimum pressure

through the integral filling device, see diagrams 4.1 and 12.2.

4.6 Water Treatment

In the case of an existing system, it is ESSENTIAL that prior

to installing the new boiler the system is thoroughly flushed.

For optimum performance after installation of a new system,

the boiler and its associated central heating system should

also be flushed. Flushing should be carried out in accordance

with BS7593: 2006 using a cleanser such as Sentinel X300

or X400, Fernox Restorer or Salamander corrosion guard

cleaner.
For long-term corrosion protection, after flushing, an inhibitor

suitable for stainless steel exchangers should be used, refer

to the current issue of BS 5449 and BS 7593 on the use of

inhibitors in central heating systems. Examples are Sentinel

X100 Fernox Protector or Salamander corrosion guard

inhibitor.

Diagram 4.1

13352

4.7 ‘Hard’ Water Areas

The temperatures within the heat exchanger are limited by

the boiler control system to minimise scale formation within

the hot water pipework. However, in areas where the water is

‘hard’ (i.e. more than 200mg/litre), it is recommended that the

hot water setting is reduced and that a scale reducer is fitted,

refer to the manufacturer’s instructions or consult the local

water company for additional advice.

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