5 domestic hot water, 6 condensate drain – Glow-worm Ultrapower sxi Range User Manual

Page 16

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5 Domestic Hot Water

Diagram 5.2

12529

NOTE: The discharge will consist of scalding water and

steam. Asphalt, roofing felt and non-metallic rain water goods

may be damaged by such discharges.
Worked example of discharge pipe sizing
The example given in diagram 5.2 is for a G1/2 temperature

relief valve with a discharge pipe (D2) having 4 No. 22mm

elbows and length of 7m from the tundish to the point of

discharge.
From Table 1:
Maximum resistance allowed for a straight length of 22mm

copper discharge pipe (D2) from a G1/2 temperature relief

valve is 9.0m.
Subtract the resistance for 4 No. 22mm elbows at 0.8m each

= 3.2m.
Therefore the permitted length equates to 5.8m.
5.8m is less than the actual length of 7m therefore calculate

the next largest size. Maximum resistance allowed for a

straight length of 28mm pipe (D2 from a G1/2 temperature

relief valves equates to 18m. Subtract the resistance of 4

No. 28mm elbows at 1.0m each: 4.0m.
Therefore the maximum permitted length equates to: 14m.

As the actual length is 7m a 28mm min (D2) copper pipe will

be satisfactory.

WARNING:

Under no circumstances should the factory fitted

temperature/pressure relief valve be removed other than

by authorised personnel. To do so will invalidate any

warranty claim.

Table 1. Sizing of copper discharge pipe (D2).

Control and safety valves MUST NOT be tampered with.

The discharge pipe MUST NOT be blocked or used for

any other purpose.

The tundish is factory fitted and MUST NOT be

removed.

13449

Discharge pipe D2 from

tundish

Resistance created by

each elbow or bend

Maximum resistance allowed,

expressed

as a length of straight

pipe (i.e. no elbow or bends)

Discharge pipe D1

Valve outlet

size

15mm

22mm

0.8m

up to 9m

G 1/2

TABLE 1

6 Condensate Drain

6.1 Condensate Drain

A plastic drain pipe must be fitted to allow discharge of

condensate to a drain.
Condensate should, if possible, be discharged into the

internal household draining system. If this is not practical,

discharge can be made externally into the household

drainage system or a purpose designed soak away, see

diagram 6.1 for more details.

6.2 Condensate Connection

A flexible condensate connection pipe is supplied and should

be used to connect to a drain outlet pipe 22mm to 25mm OD.

non corrosive plastic . The drain outlet pipe should have a fall

of at least 2.5

0

away from the boiler.

It is recommended that any external condensate drain pipe is

insulated and also preferably of 32mm diameter, to prevent

freezing in adverse weather conditions.
The condensate is discharged periodically in ‘slugs’ by

siphonic action.
It is not necessary to provide air breaks or extra traps in the

discharge pipe as there is already a trap inside the boiler.

Fitting an extra trap may cause the boiler siphon to work

incorrectly.

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