Kemppi Pulse TCS - Manual (Page 4)

EN
CONTENTS
1. INTRODUCTION ......................................................................... 3
1.1 General ................................................................................................................................................................. 3
1.2 About KempArc Pulse TCS ..................................................................................................................... 3
2. INSTALLATION ........................................................................... 4
2.1 Before use .......................................................................................................................................................... 4
2.2 Machine introduction
...............................................................................................................................
4
2.3 Main switch ....................................................................................................................................................... 5
2.4 Indicator lights ............................................................................................................................................... 5
2.5 Operation of the cooling fan ............................................................................................................... 5
2.6 Machine assembly and positioning ................................................................................................ 5
2.7 Distribution network ................................................................................................................................. 6
2.8 Overview of the system ........................................................................................................................... 7
2.9 Connecting to mains power ................................................................................................................. 8
2.10 Connecting to welding robot ............................................................................................................ 9
2.11 Enabling Tandem Control System ................................................................................................ 10
2.12 Interconnection with wire feeders ............................................................................................... 10
2.13 Connecting the welding gun ........................................................................................................... 11
2.14 Connecting earth return cables ...................................................................................................... 11
3. USING THE MACHINE .............................................................. 12
3.1 Control from the robot ......................................................................................................................... 12
3.2 Control from the K 60 panel .............................................................................................................. 14
3.3 Layout of control panel K 60 ............................................................................................................. 14
3.4 menu functions of control panel K 60 ...................................................................................... 15
3.5 Layout and buttons of remote panel KF 62
...........................................................................
22
3.6 Functions of remote panel KF 62 ................................................................................................... 24
3.7 Getting started ............................................................................................................................................ 27
4. ABOUT TANDEM MIG/MAG WELDING ................................... 28
4.1 What is tandem MIG/MAG welding? ........................................................................................... 28
4.2 how does it work? ..................................................................................................................................... 29
4.3 The Four operation modes ................................................................................................................. 29
5. BASIC TROUBLESHOOTING .................................................... 30
6. OPERATION DISTURBANCES .................................................. 31
6.1 Operation of the overload protection ........................................................................................ 31
6.2 Control fuses ................................................................................................................................................. 31
6.3 Under and over voltages in the mains supply ..................................................................... 31
6.4 Loss of a phase in the mains supply ............................................................................................ 31
7. MAINTENANCE ........................................................................ 31
7.1 Daily maintenance .................................................................................................................................... 31
7.2 Period maintenance ................................................................................................................................ 32
7.3 Service shop maintenance
.................................................................................................................
32
8. DISPOSAL OF THE MACHINE .................................................. 32
9. ORDERING NUMBERS ............................................................. 33
10. TECHNICAL DATA .................................................................... 35
2
KempA
rc P
ulse
TCS / © Kemppi O
y / 1204