Airedale EcoChill 6kW - 46kW User Manual

Page 3

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EcoChill Installation Manual 7481930_v1.6.0_08_2013

ECL-ECLH 020-202

EN

1.

Description and unit selection .............................................................6

2.

Configurator ........................................................................................6

3.

Components and configurations possible ............................................7

4.

Refrigerant circuit schematic ...............................................................8

4.1.

Heat pump model ....................................................................................8

5.

Description of components .................................................................9

5.1.

Refrigerant circuit .....................................................................................9

5.2.

Water characteristics ...............................................................................9

5.3.

Structure and fans ....................................................................................9

5.4.

Standard hydraulic circuit ........................................................................9

5.5.

Control and safety components .............................................................10

5.6.

Electrical control and power panel ........................................................10

6.

Accessories .......................................................................................11

7.

Technical data ...................................................................................12

8.

Operating limits ................................................................................18

8.1.

Cooling mode .........................................................................................18

8.2.

Cooling mode for condensing unit versions "C" .....................................18

8.3.

Heating mode .........................................................................................18

8.4.

Maximum ratings ...................................................................................18

9.

Outputs and capacities different than nominal for cooling only ........19

10.

Outputs and capacities different than nominal for heat pump unit ...........30

11.

Pressure drop and available head ......................................................52

11.1.

Pressure drop .........................................................................................52

11.2.

Available head ........................................................................................52

12.

Ethylene glycol solution ....................................................................53

12.1.

How to read the diagram .......................................................................53

13.

Expansion tank pressure setting ........................................................54

14.

Minimum water content ...................................................................54

15.

Desuperheater ..................................................................................55

15.1.

Correction factors ..................................................................................55

15.2.

Pressure drop .........................................................................................55

16.

Refrigerant piping .............................................................................56

17.

Sound data........................................................................................57

18.

Control and safety parameter settings ...............................................58

19.

General instructions for the installer .................................................60

19.1.

Conservation of documentation ............................................................60

19.2.

Safety instructions and installation standards .......................................60

20.

Selection and position of installation ................................................61

21.

Dimensions .......................................................................................62

21.1.

ECL 020 ÷ 025 version °|P|H|HP ...........................................................62

21.2.

ECL 030 ÷ 040 version °|P|H|HP ...........................................................63

21.3.

ECL 050 ÷ 090 version °|P|H|HP ...........................................................64

21.4.

ECL 102 ÷ 202 version °|P|A|N|Q / H|HP|HA|HN|HQ .......................65

21.5.

ECL 020 ÷ 025 version °A|HA .................................................................66

21.6.

ECL 030 ÷ 040 version °A|HA .................................................................67

21.7.

ECL 050 ÷ 090 version °A|°Q |HA |HQ ..................................................68

21.8.

ECL 020 ÷ 025 version C .........................................................................69

21.9.

ECL 040 ÷ 050 version C .........................................................................70

21.10. ECL 070 ÷ 090 version C .........................................................................71

21.11. ECL 102 ÷ 202 version C .........................................................................72

21.12. ECL 050 ÷ 090 version D|DA / HD|HDA ................................................73

21.13. ECL 102 ÷ 202 version D|DA / HD|HDA ................................................74

22.

Typical hydraulic circuits ........................................................................75

22.1.

Internal and external hydraulic circuit ECL “°” | "H" (standard) ............75

22.2.

Internal and external hydraulic circuit ECL “°P|°N” / "HP|HN" .............76

22.3.

Internal and external hydraulic circuit ECL “°A|°Q” / "HA|HQ" ............77

22.5.

System charging .....................................................................................79

22.6.

System draining ......................................................................................79

23.

Electrical connections .......................................................................80

24.

Electrical data ...................................................................................81

25.

Electrical power supply connections ..................................................81

26.

Checks and first start-up ....................................................................82

26.1.

Preparing for first start-up......................................................................82

26.2. Start-up

.................................................................................................82

26.3.

First start-up ...........................................................................................82

26.4.

Change of season ...................................................................................82

26.5.

Change of season from unit circuit board ..............................................82

26.6.

Change of season from PR3 remote panel (accessory) ..........................82

27.

Operating characteristics ...................................................................83

27.1.

Cooling setpoint .....................................................................................83

27.2.

Heating setpoint .....................................................................................83

27.3.

Compressor delay timers .......................................................................83

27.4.

Circulating pumps ..................................................................................83

27.5.

Anti-freeze alarm ...................................................................................83

27.6.

Water flow alarm ...................................................................................83

28.

Routine maintenance ........................................................................84

28.1.

Hydraulic circuit .....................................................................................84

28.2.

Electric circuit .........................................................................................84

28.3.

Refrigerant circuit ...................................................................................84

28.4.

Mechanical checks .................................................................................84

29.

Special maintenance .........................................................................84

30.

Disposal ............................................................................................84

31.

Procedure for selection of system type..............................................85

31.1.

How to modify a user menu parameter .................................................85

31.2.

How to modify an installer menu parameter .........................................85

32.

Faults and remedies ..........................................................................86

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