Wiring checks – Balboa Water Group BP 60Hz User Manual

Page 17

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Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417, 834 b2,

Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

42211B

Wiring Checks

WIRING CHECK PRECAUTIONS

When working in a system box always be aware that it may

contain high voltage.
Always keep your fingers and hand tools away from any

wiring or circuit board when the power is on. Touching any-
thing in these areas can result in serious injury.
All service calls, no matter how minor, should include a

complete wiring check, beginning with the house breaker.

CHECK FOR LOOSE CONNECTIONS OR DAMAGED
WIRES

Make sure the power is off before you touch any wiring.

Once the power is off, carefully examine all wires for cuts or

defects.

SYSTEM BOX WIRE GAUGE CHECK

When inspecting the wiring for any control system, note that
connections for the incoming wires are clearly labeled at the
main terminal block.

30A service – minimum ten gauge copper wire.

40A service – minimum eight gauge copper wire.

50A service – minimum six gauge copper wire.

These wires must connect the house breaker box, through the
local disconnect, to the main terminal block. The wiring diagram
inside the system box shows the main terminal block as TB1.

IMPORTANT

Using non-copper wire can be dangerous, and also can be the
cause of a spa’s malfunction. If non-copper wire is used at any
point, we do not recommend servicing the spa until an electri-
cian replaces it with the proper gauge copper wire.

IMPORTANT

This service must be single phase. Any abnormal voltage read-
ing requires an electrician. Do not attempt to fix these types of
problems yourself. High voltage can seriously injure or kill.

TOTAL

T

T

Ampere Rating of

Power System

Minimum wire size

Use Copper ONLY,

L

L

with 90

o

C insulation

Ampere Rating of

G.F.C.I. Circuit-breaker

0 A to 16 A

#12 AWG

20

16 A to 20 A

#10 AWG

25

20 A to 24 A

#10 AWG

30

24 A to 28 A

#8 AWG

35

28 A to 32 A

#8 AWG

40

32 A to 36 A

#6 AWG

45

36 A to 40 A

#6 AWG

50

TB1

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