Balboa Water Group BP 60Hz - Manual (Page 24)

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Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417, 834 b2,
Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
4/22/13
Wiring Diagram - BP500, Part Number 56278, Setup No. 1 (as manufactured)
Power Requirements:
240VAC, 60Hz, 40A, Class A GFCI-protected service (Circuit Breaker rating = 50A max.)
4 wires (Hot–Line 1, Hot–Line 2, Neutral, Ground)
System Ouputs:
Pump 1 240VAC 2-Speed 12A max 30-minute timer for Low Speed, 15 Minutes for High Speed
This is the heater pump and must be the same voltage as the Ozone
Must deliver a minimum of 20 GPM through heater
Pump 2 240VAC 1-Speed 12A max 15-minute timer
Ozone 240VAC .5A max Uses the same relay as Pump 1 Low
Must be the same voltage as heater pump
Spa Light 12VAC On/Off 1A max 4-Hour timer.
Heater 4kW @ 240VAC
Misc. J23 & J32 120VAC 4A max Hot output (Stereo). Fused equipment or in-line fuse required.
Wiring Diagram and Settings
WS01
L2
L1
N
F3 10A 250V F2 3A 250V
F6 0.3A 250V
J44
J48
J1
J2
J24
J45
J49
J15
J16
J47
J13
J27 J25 J26 J23 J33
J28 J30 J31 J32 J29
J12
J46
J20
J57
J8 J14
J22 J21
J56
F5 30A
GND
K3
K5
K6
K2 K1
K4 OZONE
22117_B
RED AC
GND
GND
WHT AC
HTR A
HTR B
UNFUSED
S1
J45
J46
F4 3A 250V J18
J19
K7
T1
J15
J33
J31 HCE J30 TST
J27
H3
J22
J26 H2
J25 H1
J17
J16
J29 VAC
J28 AUX FRZ
J5
LIGHT
ON
22121_E
1
6
CONTROL PANEL
TO J33
AUX
TO J5
ALL UNUSED SWITCHES
SHOULD BE OFF
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
6
5
4
3
2
1
ON POSITION S1 SWITCH # OFF POSITION
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
SENSOR A
SENSOR B
NOT USED
2S PUMP 1 1S PUMP 2
WHITE
BLACK
RED
GRN
4.0 kW
BP 60Hz Spa Control System Wiring Diagrams