Balboa Water Group BP 60Hz - Manual (Page 83)

83
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417, 834 b2,
Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
42211B
System Box Wire Gauge Check . . . . . . . . . . . . . . . . . 17
System Information . . . . . . . . . . . . . . . . . . . . . . . 56
System Model . . . . . . . . . . . . . . . . . . . . . . . . . 56
TB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TB1 Marking on Board . . . . . . . . . . . . . . . . . . . . . 18
Temp Display . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Temperature & High-Limit Sensor Ohm Table . . . . . . . . . 23
Temp Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Terminal Block 1 & F5 Fuse on a BP500 Board, 240V Setup . . 18
Terminal Block 1 & F6 Fuse on a BP2000 Board . . . . . . . . 18
Testing a Fuse: Check continuity with the fuse removed . . . . 32
Testing low speed and High Speed at the AMP Connector . . 42
Testing Sensor Pins . . . . . . . . . . . . . . . . . . . . . . . 44
Test Menu Access (S1, Switch 1 ON) . . . . . . . . . . . . . . 46
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Test software installed . . . . . . . . . . . . . . . . . . . . . 59
Test the Amperage Draw . . . . . . . . . . . . . . . . . . . . 19
The clock has failed* – M020 . . . . . . . . . . . . . . . . . 59
The Control System is in Test Mode if 102˚T appears. (In this case
°F or °C is replaced by °T.) . . . . . . . . . . . . . . . . . . . 46
The Dolphin TM Remote . . . . . . . . . . . . . . . . . . . . . 71
The Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . 67
The following ranges represent general parameters for many
different motors and applications. Check the device label or with
the spa manufacturer to get accurate amperage draws. . . . 23
The GFCI test failed (System Could Not Test the GFCI) – M036 59
The Ground Fault Circuit Interrupter (GFCI) . . . . . . . . . . . 58
The heater is dry* – M027 . . . . . . . . . . . . . . . . . . . 56
The heater is too hot* – M030 . . . . . . . . . . . . . . . . . 56
The heater may be dry* – M028 . . . . . . . . . . . . . . . . 56
The preferred way to check for fuse continuity is with the . . 32
There are no serviceable parts on the PCB,. . . . . . . . . . . 32
There are three 30A pump fuses in the BP2000G1 spa control
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
These readings should be taken under peak load conditions. . 19
The settings have been reset (Persistent Memory Error)* – M021
59
The Utilities Menu contains the following: . . . . . . . . . . . 60
The water flow has failed* – M017 . . . . . . . . . . . . . . 56
The water flow is low – M016 . . . . . . . . . . . . . . . . . 56
The water is too hot – M029 . . . . . . . . . . . . . . . . . . 59
This would typically show HIgh speed voltage for Pump one. (240V)
42
This would typically show low speed voltage for Pump one. (240V)
42
Time Display . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Time Outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Tip: If one sensor (A or B) seems to be having problems, swap the
cables of sensor A with sensor B. . . . . . . . . . . . . . . . 44
To Determine the Cause of a Blown Power Input Fuse . . . . . 19
To Disconnect the Heater . . . . . . . . . . . . . . . . . . . . 11
Too Cold - Freeze Protection . . . . . . . . . . . . . . . . . . 65
TP400/TP600 error codes and fault messages are similar to TP800/
TP900. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
TP900, TP800, TP600, TP400 . . . . . . . . . . . . . . . . . . . 1
Troubleshooting Heater Posts Resistance to Heater Housing . 34
Troubleshooting heater Resistance . . . . . . . . . . . . . . . 33
Unlocking the Panel . . . . . . . . . . . . . . . . . . . . . . . 55
Used for verifying a proper installation . . . . . . . . . . . . . 58
Verifying Incoming Voltage at the Terminal Block (240V system)
BP2000 shown (BP500 system is similar) . . . . . . . . . . . 36
Verify that there is no heater “leakage” . . . . . . . . . . . . 34
Verify there is NO continuity from the heater post to the ground/
earth. On the resistance scale, the a digital meter should read OL
(indicating infinite resistance). . . . . . . . . . . . . . . . . . 34
Verify there is NO continuity from the heater post to the heater
housing or heater current collector connection. The meter reading
shown is OL, indicating infinite resistance. . . . . . . . . . . 34
Viewing Configuration Settings . . . . . . . . . . . . . . . . . 46
Voltage Checklist . . . . . . . . . . . . . . . . . . . . . . . . 23
Warning: The Owner should test and reset the G.F.C.I. on a regular
basis to verify its function. . . . . . . . . . . . . . . . . . . . 11
Water is too Hot (OHS) – M029. . . . . . . . . . . . . . . . . 65
Water Temperature is Unknown . . . . . . . . . . . . . . . . 59
Water Temperature is Unknown . . . . . . . . . . . . . . . . 65
What Priming Mode does: . . . . . . . . . . . . . . . . . . . 74
White to Black Wires = 120V . . . . . . . . . . . . . . . . . . 36
Index of Paragraph Topics (cont.)