Regenerative brake sizing – Rockwell Automation 1336R REGEN LINE REG User Manual

Page 56

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Regenerative Brake Operation

Regenerative Brake
Sizing

The following steps should be taken to size a 1336 REGEN Line
Regeneration Package for Regenerative Brake Operation.

1. The 1336 REGEN Converter and 1336 REGEN Precharge

unit must be sized as a package, with both components having
the same nameplate amp rating.

2. In the Regenerative Brake configuration, the 1336 REGEN

Line Regeneration Package removes energy from the DC bus
of a standard drive and returns it back to the utility system. To
calculate the rating of the Line Regeneration Package needed
for a Regenerative Brake application the following informa-
tion must be known:

Nameplate Motor HP
Motor Inertia
Load Inertia
Gear Reduction Ratio
Maximum Motor Speed
Minimum Motor Speed
Minimum Deceleration Time

3. Determine the rated motor torque (

TQ

M

).

TQ

M

=

5250

×

HP

R

—————————

N

Where

HP

R

= The Rated Motor HP

N

= The Base Motor Speed in RPM

4. Determine the total inertia (

wk

2

t

).

wk

2

t= wk

2

M

+ [wk

2

L

×

(GR)

2

]

Where

wk

2

M

=

The Motor Inertia in LB-FT

2

wk

2

L

=

The Load Inertia in LB-FT

2

GR

=

The Total Gear Reduction Ratio

Output RPM

——————

Input RPM

5. Determine the required braking torque (

TQ

B

).

TQ

B

= wk

2

t

×

[N

1

- N

2

]

———————————

308

×

t

2

Where

wk

2

t

=

The Total Inertia

N

1

=

The Maximum Motor Speed

N

2

=

The Minimum Motor Speed

t

2

=

The Motor’s Decel Time from

N

1

to

N

2

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