2-2 alarm message list, Troubleshooting, 2 alarm and countermeasures – Yamaha SRCP User Manual

Page 222

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13-

4

13

TROUBLESHOOTING

13-2 Alarm and Countermeasures

13-2-2 Alarm message list

Action

Lower the operation duty on the robot
or reduce the acceleration parameter,
or correct the payload parameter.
If the motor armature resistance is too
low, contact our sales office or
representative.
Initialize the parameters and check the
robot type setting.
Check the power supply voltage.
Check the power supply capacity. If
too low, use a power supply of larger
capacity.
Check whether the robot moving parts
work sluggishly. Refer to the robot
user's manual for corrective action.

Check the motor wires for electrical
continuity, and replace the motor
assembly if abnormality is found.
Replace the motor if internally
shorted.
If the motor terminals U and W , V
and W or U and V are shorted, the
output transistor is defective, so
replace the SRCP controller.
Initialize the parameters and check the
robot type setting.

Correct the ambient environmental
conditions.
(Install a cooling fan.)
Lower the operation duty on the
robot.
If the controller is being used
correctly, the transistor is probably
defective, so replace the SRCP
controller.

Check the power supply capacity. If
insufficient, use a power supply having
larger capacity. (Power is consumed
mostly during return-to-origin of
stroke end detection, robot start-up and
acceleration/deceleration.)
Check the voltage specifications
indicated on the front panel of the
controller.

Replace the battery. (If not
possible to replace it immediately,
then temporarily set bit 3 of PRM
34 to "1").

Check the 24V power supply
connection.

Check for short-circuit using a multi-
meter or recheck the I/O connections.

24V power must first be supplied to
EXT. CN before supplying power to
the power terminal block.

Alarm No.

01

02

03

04

05

06

Alarm Message

OVER LOAD

OVER
CURRENT

OVER HEAT

POWER
DOWN

BATT.LOW-
VOLTAGE

24V POWER
OFF

Meaning

Excessive load
on motor

Motor drawing
too much current

Transistor has
heated to 90

°C or

more.

Power supply
voltage has
dropped to less
than 85% of rated
value.

System backup
battery voltage is
low.

24V power is not
supplied.

Possible Cause

Improper operation

Motor failure

Parameter error

Wrong power supply voltage
Insufficient power supply capacity

Excessive friction in robot

Motor wire shorted

Motor failure

Controller failure

Parameter error

Rise in ambient temperature
(above 40

°C)

Excessive load on motor

Defective transistor

Insufficient power supply capacity

Wrong power supply voltage
being used

Battery worn out.
Battery failure

24V power supply is not
connected to terminals No. 3 and
No.4 of EXT. CN connector.
Fuse has blown due to short-
circuit or excessive current flow
in the 24V circuit.
24V power was supplied to
EXT.CN after supplying AC
power to the power terminal
block.

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