Document Outline

• Introduction and Safety
  • Introduction
    • Requesting other information
  • Safety
    • Safety terminology and symbols
    • Environmental safety
      • Recycling guidelines
    • User safety
      • Precautions before work
      • Precautions during work
      • Hazardous liquids
      • Wash the skin and eyes
    • Safety regulations for Ex-approved products in potentially explosive atmospheres
  • Product approval standards
  • Product warranty
• Transportation and Storage
  • Inspect the delivery
    • Inspect the package
    • Inspect the unit
  • Transportation guidelines
    • Precautions
    • Pump handling
    • Lifting methods
  • Storage guidelines
    • Storage location
    • Pump storage requirements
    • Frostproofing
• Product Description
  • General description
    • Part description
  • General description i-ALERT™ Condition Monitor
  • Nameplate information
• Installation
  • Preinstallation
    • Pump location guidelines
    • Foundation requirements
  • Baseplate-mounting procedures
    • Prepare the baseplate for mounting
    • Install the baseplate using shims or wedges
    • Install the baseplate using jackscrews
    • Spring mounted installation
      • Install the baseplate using spring mounting (first generation)
      • Install the baseplate using spring mounting (second generation)
    • Baseplate-leveling worksheet
  • Install the pump, driver, and coupling
  • Pump-to-driver alignment
    • Alignment checks
    • Permitted indicator values for alignment checks
      • Cold settings for parallel vertical alignment
    • Alignment measurement guidelines
    • Attach the dial indicators for alignment
    • Pump-to-driver alignment instructions
      • Perform angular alignment for a vertical correction
      • Perform angular alignment for a horizontal correction
      • Perform parallel alignment for a vertical correction
      • Perform parallel alignment for a horizontal correction
      • Perform complete alignment for a vertical correction
      • Perform complete alignment for a horizontal correction
  • Grout the baseplate
  • Bypass-piping considerations
  • Piping checklists
    • General piping checklist
    • Suction-piping checklist
    • Discharge piping checklist
    • Auxiliary-piping checklist
    • Final piping checklist
• Commissioning, Startup, Operation, and Shutdown
  • Preparation for startup
  • Remove the coupling guard
  • Check the rotation
  • Impeller-clearance check
    • Impeller axial clearances
    • Check the Shearpeller™ axial clearance
  • Impeller-clearance setting
    • Set the impeller clearance - dial indicator method
    • Set the impeller clearance - feeler gauge method
  • Couple the pump and driver
    • Install the coupling guard
  • Bearing lubrication
    • Oil volumes
    • Lubricating oil requirements
    • Acceptable oil for lubricating bearings
    • Lubricate the bearings with oil
    • Greased-for-life bearing lubrication
  • Shaft-sealing options
    • Mechanical seal options
    • Connection of sealing liquid for mechanical seals
    • Packed stuffing box option
    • Connection of sealing liquid for a packed stuffing box
    • Seal the shaft with a packed stuffing box
    • Dynamic-seal option (3180 and 3185 S, M, L, and XL groups only)
  • Pump priming
    • Prime the pump with the suction supply above the pump
    • Prime the pump with the suction supply below the pump
    • Other methods of priming the pump
  • Start the pump
  • Activate the i-ALERT™ Condition Monitor
  • i-ALERT™ Condition Monitor routine operation
  • Pump operation precautions
  • Shut down the pump
  • Deactivate the i-ALERT™ Condition Monitor
  • Reset the i-ALERT™ Condition Monitor
  • Make the final alignment of the pump and driver
• Maintenance
  • Maintenance schedule
  • Bearing maintenance
    • Lubricating oil requirements
      • Oil volumes
      • Acceptable oil for lubricating bearings
    • Lubricating-grease requirements
      • Regrease the grease-lubricated bearings
    • Lubricate the bearings after a shutdown period
  • Shaft-seal maintenance
    • Mechanical-seal maintenance
    • Packed stuffing-box maintenance
    • Dynamic seal maintenance (3180 and 3185 S, M, L, and XL groups only)
  • Disassembly
    • Disassembly precautions
    • Tools required
    • Drain the pump
    • Remove the back pull-out assembly
    • Remove the casing wear ring (S, M, L, and XL)
    • Remove the casing wear ring (for XL1, XL2-S, and XL2)
    • Remove the suction sideplate
    • Impeller removal
      • Remove an open impeller
      • Remove an enclosed impeller
      • Remove a Shearpeller™
    • Remove the stuffing box cover
    • Remove the TaperBore PLUS™ seal chamber
    • Remove the dynamic seal
    • Remove the frame adapter from the frame (XL1, XL2-S, and XL2)
    • Disassemble the bearing frame
    • Guidelines for i-ALERT™ Condition Monitor disposal
    • Disassemble the spring-mounted baseplate (second generation)
  • Preassembly inspections
    • Replacement guidelines
    • Bearing-frame inspection
  • Reassembly
    • Assemble the bearing frame
    • Assemble the frame adapter to the frame (XL1, XL2-S, and XL2)
    • Assemble the TaperBore PLUS™ seal chamber
    • Assemble the stuffing-box cover
    • Install the dynamic seal (S, M, L, and XL)
    • Impeller installation
      • Install an open impeller
      • Install an enclosed impeller
      • Install a Shearpeller™
    • Install the suction sideplate
    • Install the casing wear ring (S, M, L, and XL enclosed impeller)
    • Install the casing wear ring (XL1, XL2-S, and XL2 enclosed impeller)
    • Install the back pull-out assembly
    • Attach the i-ALERT™ Condition Monitor to the pump
    • Post-assembly checks
    • Assembly references
      • Spare parts
      • Maximum torque values for fasteners
      • Bearing fits and tolerances
      • Radial ring clearances for enclosed impellers
• Troubleshooting
  • Operation troubleshooting
  • Alignment troubleshooting
  • Assembly troubleshooting
  • i-ALERT™ Condition Monitor troubleshooting
• Parts Listings and Cross-sectional Drawings
  • Parts list
  • Assembly drawings (exploded views)
  • Envelope drawings for packed box and seal chamber
• Certification: CE or CE ATEX
  • Certificates of conformance
• Other Relevant Documentation or Manuals
  • For additional documentation
• Local ITT Contacts
  • Regional offices