4basic operation, 5preventive maintenance – Hale Q Series Muscle User Manual

Page 5

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MUSCLE (Midship) Pumps Installation, Operation, and Maintenance Manual
p/n: 029-0020-63-0

Table of Contents

Booster Pump Option, 2HP .............................................................................................................. 45

Figure 3-12: 2HP Booster Pump Option ............................................................................ 45

In-Line / Discharge Valves ............................................................................................................... 45

Drain Valves ..................................................................................................................................... 46

Suction Valves.................................................................................................................................. 46

Figure 3-13: Master Intake Valve (MIV) ............................................................................. 47

Tank Suction Valves......................................................................................................................... 47

Total Pressure Master (TPM) Relief Valve System .......................................................................... 47

Figure 3-14: Hale (TPM) Total Pressure Master Relief Valve System ............................... 48

How the TPM Works.................................................................................................................. 48

Figure 3-15: Typical TPM Relief Valve System, Condition 1 ............................................. 50

Figure 3-16: Typical TPM Relief Valve System, Condition 2 ............................................. 51

Figure 3-17: Typical TPM Relief Valve System, Condition 3 ............................................. 52

4

Basic Operation ..................................................................................................... 53

4.1

Overview ........................................................................................................................... 53

4.2

Fluid Levels ...................................................................................................................... 54

4.3

Stationary Pumping Operations ..................................................................................... 54

Pumping From a Hydrant, General Operation.................................................................................. 54

Figure 4-1: Driver’s Compartment Indicator Lights ............................................................ 55

Figure 4-2: Pump Operator’s Panel ................................................................................... 56

TPM Operation from a Hydrant ........................................................................................................ 57

Draft Limiting Factors ....................................................................................................................... 57

Pumping From Draft ......................................................................................................................... 58

Pumping from On Board Water Tank (Split-Shaft PTO)................................................................... 60

4.4

Pumping In Relay ............................................................................................................. 62

Relay Procedures............................................................................................................................. 62

4.5

Tandem (Series) Pumping............................................................................................... 64

Tandem Procedures......................................................................................................................... 64

4.6

Pump-To-Road Shift Procedures.................................................................................... 65

4.7

Pump and Roll .................................................................................................................. 65

4.8

Relief Valve Procedures .................................................................................................. 66

Standard Relief Valve Procedures ................................................................................................... 66

TPM Relief Valve Procedures .......................................................................................................... 66

Figure 4-3: TPM / PMD Relief Valve Control ..................................................................... 67

TPM System with Engine Governor ................................................................................................. 67

Increasing Pressure................................................................................................................... 68

Decreasing Pressure ................................................................................................................. 68

4.9

Emergency Pump Shift Procedures ............................................................................... 69

4.10 Post Operation Procedures............................................................................................. 69

5

Preventive Maintenance........................................................................................ 71

5.1

Overview ........................................................................................................................... 71

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