9gearbox maintenance – Hale Q Series Muscle User Manual

Page 9

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9

MUSCLE (Midship) Pumps Installation, Operation, and Maintenance Manual
p/n: 029-0020-63-0

Table of Contents

Figure 8-12: Pump shaft gear and top space installed..................................................... 145

Figure 8-13: Install bearing lock nut ................................................................................. 146

9

Gearbox Maintenance ......................................................................................... 149

9.1

G Series Gearbox Maintenance .................................................................................... 149

Disassembly ................................................................................................................................... 149

Intermediate and Sliding Gear Shaft Assemblies .................................................................... 149

Figure 9-1: Intermediate Shaft and Sliding Gear, Typical G Series Gearbox .................. 149

Tail Shaft Assembly ................................................................................................................. 150

Figure 9-2: Tail Shaft Assembly ....................................................................................... 150

Power Gearshift Assembly ...................................................................................................... 151

Figure 9-3: Power Gearshift Assembly ............................................................................ 152

Sliding Gear and Fork.............................................................................................................. 152

PTO Drive Option, Qflo / Qflo Plus / Qpak Series Pump ......................................................... 153

Figure 9-4: PTO Drive Option .......................................................................................... 154

Assembly........................................................................................................................................ 154

Gearshift Cap........................................................................................................................... 154

Sliding Gear Assembly ............................................................................................................ 154

Tail Shaft and Gear Shift Assemblies ...................................................................................... 155

PTO Drive Option .................................................................................................................... 156

Intermediate Shaft Assembly................................................................................................... 156

9.2

J Series Gearbox Maintenance ..................................................................................... 157

Disassembly ................................................................................................................................... 157

Idler Shaft Disassembly ........................................................................................................... 157

Figure 9-5: Typical J Series Gearbox Assembly .............................................................. 158

Input Shaft Disassembly .......................................................................................................... 159

Assembly and Installation............................................................................................................... 159

Input Shaft Assembly............................................................................................................... 159

Idler Shaft Assembly................................................................................................................ 160

9.3

K Series Gearbox Maintenance .................................................................................... 161

Oil seals (Input/Tail Shafts) ............................................................................................................ 161

Figure 9-6: Oil Seal Replacement .................................................................................... 161

Tail Shaft Assembly........................................................................................................................ 162

Figure 9-7: Tail Shaft Assembly ....................................................................................... 162

Removal And Disassembly...................................................................................................... 162

Inspection ................................................................................................................................ 163

Reassembly and Installation.................................................................................................... 163

Figure 9-8: Shaft End Gap ............................................................................................... 164

Input Shaft ...................................................................................................................................... 165

Figure 9-9: Input Shaft Assembly ..................................................................................... 165

Removal and Disassembly ...................................................................................................... 165

Inspection ................................................................................................................................ 166

Reassembly and Installation.................................................................................................... 166

KPS Power Shift Assembly ............................................................................................................ 167

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