JLG 1100S Service Manual - Manual (Page 238)

SECTION 5 - HYDRAULICS
5-16 – JLG Lift – 3121256
10. Thread piston onto rod until it abuts the spacer end
and install the tapered bushing.
NOTE: When installing the tapered bushing, piston and mat-
ing end of rod must be free of oil.
WHEN REBUILDING THE TELESCOPE, LIFT, JIB, LEVEL, AXLE
LOCKOUT OR AXLE EXTENSION CYLINDERS, TIGHTEN SECURELY.
(SEE TABLE 5-1)
11. Assemble the tapered bushing loosely into the pis-
ton and insert JLG capscrews (not vendor cap-
screws) through the drilled holes in the bushing and
into the tapped holes in the piston.
12. Tighten the capscrews evenly and progressively in
rotation to the specified torque value. (See Table 5-1,
Cylinder Head and Tapered Bushing Torque Specifi-
cations).
13. After the screws have been torqued, tap the tapered
bushing with a hammer (16 to 24 oz.) and brass
shaft (approximately 3/4" in diameter) as follows;
a. Place the shaft against the cylinder rod and in
contact with the bushing in the spaces between
the capscrews.
b. Tap each space once; this means the tapered
bushing is tapped 3 times as there are 3 spaces
between the capscrews.
14. Retorque the capscrews evenly and progressively in
rotation to the specified torque value. (See Table 5-1,
Cylinder Head and Tapered Bushing Torque Specifi-
cations).
15. Remove the cylinder rod from the holding fixture.
16. Place new guide locks and seals in the applicable
outside diameter grooves of the cylinder piston.
(See Figure 5-18., Piston Seal Kit Installation)
17. Position the cylinder barrel in a suitable holding fix-
ture.
EXTREME CARE SHOULD BE TAKEN WHEN INSTALLING THE CYL-
INDER ROD, HEAD, AND PISTON. AVOID PULLING THE ROD OFF-
CENTER, WHICH COULD CAUSE DAMAGE TO THE PISTON AND
CYLINDER BARREL SURFACES.
18. With barrel clamped securely, and while adequately
supporting the rod, insert the piston end into the
barrel cylinder. Ensure that the piston loading o-ring
and seal ring are not damaged or dislodged.
19. Continue pushing the rod into the barrel until the cyl-
inder head gland can be inserted into the barrel cyl-
inder.
Figure 5-19. Tapered Bushing Installation
Figure 5-20. Seating the Tapered Bearing