Carrier disassembly, Carrier disassembly -44, Swing drive - carrier disassembly -44 – JLG 1100S Service Manual User Manual

Page 86

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SECTION 3 - CHASSIS & TURNTABLE

3-44

– JLG Lift –

3121256

Carrier Disassembly

1. Using a 3/16" (5 mm) punch drive the Roll Pin (3G)

which holds the Planet Shaft (3E) in the Carrier (3A)
down into the Planet Shaft (3E) until it bottoms.

NOTE: Make sure that the Roll Pin has bottomed. Other-

wise, damage to the carrier could occur when the
Planet Shaft is removed.

2. Remove the Planet Shaft (3E) from the Carrier (3A).

Use a small punch to remove the Roll Pin (3G) from
the Planet Shaft (3E).

3. Slide the Planet Gear (3F), two Ball-Indented Thrust

Washers (3H) and the two Thrust Washers (3B) out
of the Carrier (3A).

4. Remove both rows of Needle Bearings (3C) and the

Spacer (3D) from the bore of the Planet Gear (3F).

5. Repeat Steps 1 thru 4 for the remaining two Cluster

Gears(3F).

3A. Carrier
3B. Tanged Thrust Washer
3C. Needle Bearing
3D. Thrust Washer

3E. Planet Shaft
3F. Cluster Gear
3G. Roll Pin
3H. Ball Indented Washer

Figure 3-37. Swing Drive - Carrier Disassembly

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