Rod assembly installation -9, Cylinder torque specifications -9 – JLG 740AJ Service Manual User Manual

Page 295

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SECTION 5 - HYDRAULICS

3121160

– JLG Lift –

5-9

16. Secure the cylinder head gland using the washer

ring and socket head bolts.

17. After the cylinder has been reassembled, the rod

should be pushed all the way in (fully retracted) prior
to the reinstallation of any holding valve or valves.

18. If applicable, install the cartridge-type holding valve

and fittings in the rod port block, using new o-rings
as applicable.

NOTE: *Steer cylinder spanner nut is tightened as per Spec.

"CYR" Cylinder spanner nut tightening procedure.
Pressurize cylinder on retract to 80/100 psi to push
rod guide firmly against the round retaining ring.
(Apply 1 drop of loctite #242, 2 places, at 180° apart.
Hand tighten nut, then tighten 1/4 turn with spanner
wrench.)

Figure 5-12. Rod Assembly Installation

Table 5-1. Cylinder Torque Specifications

CYLINDER HEAD AND TAPERED BUSHING

TORQUE SPECIFICATIONS

Description

Head

Torque Value

(Wet)

Tapered Bushing

Torque Value

(Wet)

Upper Lift Cylinder

420 ft. lbs. (570 Nm)

60 ft. lbs. (81 Nm)

Lower Lift Cylinder

420 ft. lbs. (570 Nm)

30 ft. lbs. (41 Nm)

Articulating Lift Cyl.

30 ft. lbs. (41 Nm)

5 ft. lbs. (9 Nm)

Articulating Slave
Cylinder (AJ)

50 ft. lbs. (68 Nm)

9 ft.lbs. (12 Nm)

Articulating Master
Cylinder

50 ft. lbs. (68 Nm)

9 ft. lbs. (12 Nm)

Main Boom Tele.Cyl.

30 ft. lbs. (41 Nm)

9 ft. lbs. (12 Nm)

Upright Level Cyl.

275 ft.lbs. (373 Nm)

30 ft. lbs. (41 Nm)

Lockout Cylinder

80 ft. lbs. (109 Nm)

9ft. lbs. (12 Nm)

Slave Cylinder

50 ft. lbs. (68Nm)

9 ft. lbs. (12Nm)

*Steer Cylinder Piston Nut Torque Specifications.

description

ft. lbs

Nm

Nut, rod

275/330 ft. lbs.

372/447 Nm

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