Xtra-guard® flex cables, Flexible/flexing – Northern Connectors Alpha Wire XTRA-GUARD Performance Cable User Manual
Page 77
 
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Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
105
Our high-flex shielding options 
include a double-jacket 
configuration with 85% braid 
coverage to achieve high shielding 
effectiveness while maintaining 
the desired flexibility. For torsional 
flex applications, we offer 
spiral wound shielding with 
90% coverage.
85% – 90% Coverage
Tinned Copper Braid
Double Jacket For Outstanding
Flexing Performance
Cable > Xtra-Guard > Xtra-Guard Flex
Xtra-Guard® Flex Cables
Flexible/Flexing
Xtra-Guard cables are available 
in a variety of configurations 
to allow exactly the right cable 
to be selected for your flexing 
application. There are four common 
types of cable flexing movements 
to consider when designing and 
applying a high-flexing cable and 
they are: 
• Rolling flex, such as C-track or
Cartesian motions
• Bending flex or “tic-toc,” such
as hinged panels
• Torsional flex, such as twisting
• Variable/random motion flex
Different cable construction 
methods and materials are used 
depending on the cable flexing 
movement. For example: torsional 
cables will have a different lay 
length and cabling from a rolling 
flex cable. The performance of a 
cable is evaluated using physical 
test data and statistical analysis to 
produce what is known as “flex life” 
and overall system reliability. 
Rolling Flex
• Xtra-Guard Continuous Flex
Control Cable (600 V)
• Xtra-Guard Continuous Flex
Data Cable (300 V)
Bending Flex
• Xtra-Guard Standard Flex Cable
(600 V)
• Xtra-Guard Continuous Flex
Control Cable (600 V)
• Xtra-Guard Continuous Flex
Data Cable (300 V)
Torsion Flex
• Xtra-Guard Torsional Flex Cable
(600 V)
Variable/Random Flex
• Xtra-Guard Standard Flex Cable
(600 V)
• Xtra-Guard Continuous Flex
Control Cable (600 V)
• Xtra-Guard Continuous Flex
Data Cable (300 V)
Applications
• Cartesian robots
• Articulated multi-axis robots
• Automation networking
• Machine tools
• Automotive assembly
equipment
• Conveyor systems
• Control panels
• Flex and static track
• Transfer shuttles
• Sensor/actuator-to-controller
connections
• Material-handling equipment