I/o wiring recommendations, I/o terminal block specifications, English-7 – Rockwell Automation 22B PowerFlex 40 Quick Start FRN 5.xx - 6.xx User Manual

Page 9

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English-7

Input Power Conditions

I/O Terminal Block Specifications

Refer to the PowerFlex 40 User Manual for recommendations on

maximum power and control cable length.

Input Power Condition

Corrective Action

Low Line Impedance (less than 1% line reactance)

• Install Line Reactor

(2)

• or Isolation Transformer
• or Bus Inductor – 5.5-11 kW

(7.5-15 HP) drives only

(2)

Refer to Appendix B of the PowerFlex 40 User Manual for accessory ordering

information.

Greater than 120 kVA supply transformer

Line has power factor correction capacitors

• Install Line Reactor
• or Isolation Transformer

Line has frequent power interruptions
Line has intermittent noise spikes in excess of

6000V (lightning)
Phase to ground voltage exceeds 125% of normal

line to line voltage

• Remove MOV jumper to ground.
• or Install Isolation Transformer

with grounded secondary if

necessary.

Ungrounded distribution system

240V open delta configuration (stinger leg)

(1)

(1)

For drives applied on an open delta with a middle phase grounded neutral system, the

phase opposite the phase that is tapped in the middle to the neutral or earth is

referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified

throughout the system with red or orange tape on the wire at each connection point.

The stinger leg should be connected to the center Phase B on the reactor. Refer to the

PowerFlex 40 User Manual for specific line reactor part numbers.

• Install Line Reactor

I/O Wiring Recommendations

(3)

Wire Type(s)

(4)

Description

Minimum Insulation

Rating

Belden 8760/9460

(or equiv.)

0.8 mm

2

(18AWG), twisted pair, 100% shield

with drain.

300V

60 degrees C

(140 degrees F)

Belden 8770

(or equiv.)

0.8 mm

2

(18AWG), 3 conductor, shielded for

remote pot only.

(3)

If the wires are short and contained within a cabinet which has no sensitive circuits,

the use of shielded wire may not be necessary, but is always recommended.

(4)

Stranded or solid wire.

Frame

Maximum Wire Size

(5)

Minimum Wire Size

(5)

Torque

B & C

1.3 mm

2

(16 AWG)

0.2 mm

2

(24 AWG)

0.5-0.8 N-m (4.4-7 lb.-in.)

(5)

Maximum / minimum that the terminal block will accept - these are not

recommendations.

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