Rockwell Automation FlexPak 3000 DC Drive Version 4.3 - Manual (Page 3)

Contents I
C
ONTENTS
Chapter 1 Introduction to the FlexPak 3000 Drive
1.1
Store the Drive................................................................................................. 1-1
1.2 Drive Identification Nameplate......................................................................... 1-1
1.3 Model Numbers ............................................................................................... 1-2
1.4 Drive Description ............................................................................................. 1-2
1.5 Additional Information ...................................................................................... 1-3
1.6 Optional Kits .................................................................................................... 1-4
1.7 Getting Assistance from Reliance Electric....................................................... 1-5
Chapter 2 Install and Wire the Drive
2.1
Install the Drive - Panel Layout........................................................................ 2-1
2.2 Install a Transformer........................................................................................ 2-8
2.3 Install an Input Disconnect .............................................................................. 2-8
2.4 Install the Motor ............................................................................................... 2-9
2.5 General Wiring Practices ................................................................................. 2-9
2.5.1 Ground the Drive and Enclosure, the Motor and the Operator's
Control Station ....................................................................................... 2-9
2.5.2 Recommended Lugs ........................................................................... 2-17
2.5.3 Wire AC Power to the Drive ................................................................ 2-18
2.5.4 Wire the DC Motor to the Drive ........................................................... 2-22
2.5.4.1 Wire Motor Overload Protection............................................ 2-27
2.5.5 Wire the Stop Input ............................................................................ 2-28
2.5.5.1 Wire the COAST/STOP Digital Input .................................... 2-29
2.5.5.2 Compliance with EN 60204-1: 1992 ..................................... 2-29
2.5.6 Wire Optional Devices to the Drive ..................................................... 2-32
2.5.6.1 Logic Inputs........................................................................... 2-33
2.5.6.2 Logic Outputs ........................................................................ 2-33
2.5.6.3 Analog Inputs ........................................................................ 2-33
2.5.6.4 Analog Outputs ..................................................................... 2-33
Chapter 3 Drive Setup and Adjustment
3.1
Perform a Power Off Inspection ...................................................................... 3-1
3.2 Verify Control Transformer Tap Settings ......................................................... 3-1
3.2.1 Converting a Drive for 380 VAC Input Power........................................ 3-1
3.2.2 Converting a Drive for 230 VAC Input Power........................................ 3-2
3.3 Perform a Motor Ground Check ...................................................................... 3-3
3.4 Set Jumpers .................................................................................................... 3-4
3.4.1 Set the Regulator Type (Jumper J15) ................................................... 3-5
3.4.2 Setting Program Protection (Jumper J16) ............................................. 3-6
3.4.3 Set Field Loss Detection (Jumper J20) ................................................. 3-7
3.4.4 Set the Drive for the Enhanced Field Supply (Jumper J21) .................. 3-7
3.4.5 Set the Source for the Manual Mode Reference (Jumper J19)............. 3-7
3.4.6 Set the Voltage Range and Scale of an Analog Tachometer
(Jumpers J14 and J11) .......................................................................... 3-8
3.4.7 Set the Analog Auto Mode Reference (Jumpers J12 and J10) ............. 3-9
3.4.8 Scale the Armature Current Feedback (Jumper 18) ............................. 3-9
3.4.9 Inspect Jumper J26 ............................................................................... 3-9
3.4.10 Inspect the Spare 1 Jumper (J27) ......................................................... 3-9
3.4.11 Inspect the Filter Select Jumper (J28)................................................... 3-9
3.4.13 Inspect the Power Unit Jumper (J30) .................................................. 3-10
3.5 Power Up the Drive ....................................................................................... 3-10