11 start/stop levels – AERCO BMK 6000 Dual Fuel User Manual

Page 55

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Benchmark 6000 DF Installation, Operation & Maintenance Manual

CHAPTER 3 – OPERATION

OMM-0096_0B

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913

Page 55 of 219

GF-141

Ph.: 800-526-0288

03/21/2014

3.11 START/STOP LEVELS

The start and stop levels are the Air/Fuel Valve positions (% open) that start and stop the unit,
based on load. These levels are Factory preset. They are as follows:

Natural Gas Start Level: 22%

Natural Gas Stop Level: 18%

Propane Gas Start Level: 22%

Propane Gas Stop Level: 18%

Normally, these settings should not require adjustment.

Note that the energy input of the boiler is not linearly related to the Air/Fuel Valve position. Refer
to Tables 3-8 & 3-9 and the chart in Figure 3-8 for the relationship between the energy input and
Air/Fuel Valve position for a Benchmark 6000 boiler running on natural gas.

Table 3-8: Relationship Between Air/Fuel Valve Position and Energy Input

For 6000 MBH Units Running Natural Gas or Propane

Air Fuel Valve Position

(% Full Open)

Boiler Energy Input

Turndown

Ratio

BTU/Hr

(% of Full
Capacity)

0%

0

0

0.0

10%

0

0

0.0

18% (Stop Level)

385,000

6

15.6

20%

400,000

7

15.0

30%

588,000

10

10.2

40%

869,000

14

6.9

50%

1,283,000

21

4.7

60%

1,918,000

32

3.1

70%

2,590,000

43

2.3

80%

3,945,000

66

1.5

90%

5,185,000

86

1.2

100%

6,000,000

100

1.0

Table 3-9: Gas Pressure De-Rating Char for Natural Gas

Gas Pressure @

SSOV (inches W.C.)

Energy Input

Oxygen

DeRating

Inlet

Outlet

(BTU/hr)

(%O2)

(% Full Fire)

56

8

6,000,000

5.40

0%

14

8

6,000,000

5.40

0%

13

8

5,860,000

5.45

2%

12

7.95

5,860,000

5.41

2%

11.5

7.5

5,740,000

5.77

4%

11

7.1

5,610,000

6.17

6%

Note, there is no de-rating for Propane.

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