Table of contencts – Flowserve APKD User Manual
Page 2
APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13
Page 2 of 55
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1
INTRODUCTION AND SAFETY ....................... 3
1.1
General ......................................................... 3
1.2
CE marking and approvals ........................... 3
1.3
Disclaimer ..................................................... 3
1.4
Copyright ...................................................... 3
1.5
Duty conditions ............................................. 3
1.6
Safety ............................................................ 4
1.7
Safety labels summary ................................. 7
1.8
Noise level .................................................... 7
1.9
Specific machine performance ..................... 8
2
TRANSPORT AND STORAGE ........................ 8
2.1
Consignment recipt and unpacking .............. 8
2.2
Handling........................................................ 9
2.3
Lifting ............................................................ 9
2.4
Storage ....................................................... 12
2.5
Recycling and end or product life ............... 12
3
DESCRIPTION ............................................... 12
3.1
Configuration .............................................. 12
3.2
Nomenclature ............................................. 13
3.3
Design of major parts ................................. 15
3.4
Performance and operation limits ............... 16
4
INSTALLATION .............................................. 17
4.1
Location ...................................................... 17
4.2
Part Assemblies .......................................... 22
4.3
Foundation .................................................. 22
4.4
Grouting ...................................................... 24
4.5
Initial Alignment .......................................... 24
4.6
Piping .......................................................... 25
4.7
Electrical Connections ................................ 27
4.8
Final shaft alignment check ........................ 27
4.9
Protection systems ..................................... 27
5
COMMISSIONING, START-UP, OPERATION
AND SHUTDOWN ................................................... 28
5.1
Pre-commissioning procedure .................... 28
5.2
Pump lubricants .......................................... 28
5.3
Impeller adjustment .................................... 28
5.4
Direction of rotation .................................... 30
5.5
Guarding ..................................................... 30
5.6
Priming and auxiliary supplies .................... 31
5.7
Starting the pump ....................................... 31
5.8
Operating the pump .................................... 33
5.9
Stopping and shutdown .............................. 34
5.10
Hydraulic mecanical and electrical duty . 34
6
MAINTENANCE .............................................. 35
6.1
General ....................................................... 35
6.2
Maintenance schedule ................................ 36
6.3
Spare parts ................................................. 37
6.4
Recommended spares and consumables .. 38
6.5
Tools required ............................................. 38
6.6
Fastener torques ........................................ 39
6.7
Setting impeller clearance .......................... 39
6.8
Disassembly ............................................... 39
6.9
Examination of parts ................................... 40
6.10
Assembly ................................................ 43
7
FAULTS, CAUSES AND REMEDIES ............. 44
8
DRAWINGS AND PARTS LISTS ................... 46
8.1
Cross section: Product lubricated APKD .... 46
8.2
Cross section: Suction barrel APKD ........... 49
8.3
General arrangement drawing .................... 52
9
CERTIFICATION ............................................. 52
10
OTHER RELEVANT DOCUMENTATION AND
MANUALS ................................................................ 52
10.1
Supplementary user instructions ............ 52
10.2
Change notes ......................................... 52
10.3
Additional sources of information ........... 52