6 fastener torques, 7 setting impeller clearance, 8 disassembly – Flowserve APKD User Manual

Page 39

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APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13

Page 39 of 55

flowserve.com

6.6 Fastener

torques

Torque values shown are for standard

fasteners lubricated with high stress lubricant such
as graphite-oil, moly-disulphite, white lead, etc.

6.6.1

Fastener torques for bowl assembly

Fastener size

Torque

mm (in.)

Nm (lb

·ft)

6 (0.25)

7 (5)

8 (0.31)

14 (10)

10 (0.37)

23 (17)

11 (0.43)

37 (27)

12 (0.5)

54 (40)

15 (0.56)

81 (60)

16 (0.62)

114 (84)

19 (0.74)

183 (135)

22 (0.87)

346 (255)

25 (1.00)

502 (370)

28 (1.12)

678 (500)

32 (1.25)

902 (665)

38 (1.50)

1322 (975)


6.6.2

Torques for couplings screws

Coupling

size #

Flange diameter

mm (in.)

Nm

(lb

·ft)

1 & 2

111 or 137

(4.4 or 5.4)

122

(90)

3-5

156, 187 213

(6.0, 7.4, 8.4)

237

(175)

6

250

(10.0)

424

(313)

6.7 Setting impeller clearance


Please see section 5.3 for specific instructions on
impeller adjustment.

6.8 Disassembly

Refer to section 1.6,

Safety, before

dismantling the pump.

 Before dismantling the pump make sure that

the power supply is turned off. Pump controls
are in off position, locked and tagged

 Ensure genuine Flowserve replacement parts

are available on hand

 Refer to sectional drawings for part numbers

and identification. See section 8 in this manual

 Contact Flowserve for repair/disassembly/

rework instructions as each order is different
and are made specific to the requirements

Please take precaution during

disassembly that there is no risk of explosion due
to the nature of the
materials/tools/equipments/method used.
Wherever chemical and hazardous materials are
involved, proper safety rules have to be followed to
prevent any dangers to human lives or livestock.
Contact Flowserve for guidance, or local regulatory
agency for specific safety information.

6.7.1 Pump disassembly instructions
See section 8.0 for sectional drawings.
a) Disconnect all cables/wires and cooling water

pipe connections to the driver (if provided).

b) Carefully remove the flush or lubricant

connections and remove any associated piping
that would interfere with the dismantling.

c) Make sure that all the valves are shut

completely to avoid any leaks or spills.

d) Disconnect the coupling halves [471] (the

driver & pump).

e) Disconnect the suction (if used) and discharge

pipe connections to the discharge head.

f) Rig the motor to a suitable hoist and keep the

lifting mechanism in ready state.

g) Remove the motor to discharge head [304]

bolting and remove the motor from the
discharge head and place it on a safe and
appropriate location.

h) If the pump is of shorter length (with or without

can) rig the discharge head along with the
entire pump assembly (see section 2.3 for
lifting) using a suitable hoist (check the building
height clearance before the lifting is attempted)

i)

Use eye bolts and hooks as necessary and get
the lifting mechanism in ready state.

j)

Lifting of short set pumps
 Remove the fasteners at the discharge

head/foundation/soleplate

 Lift the entire pump assembly by clamping

at the discharge head [304] (See section
2.3)

k) Lifting of deep set pumps

 Remove the fasteners at the foundation

plate or soleplate

 Remove stuffing box/Mechanical seal [349]

completely. Protect the shaft against
damage while lifting the discharge head
[304]

 Lift the pump just enough to access the

first column pipe flange connection

 Support the entire pump just below the first

column pipe joint [101]

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