4 grouting, 5 initial alignment – Flowserve APKD User Manual

Page 24

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APKD DOUBLE-CASE, DOUBLE-SUCTION USER INSTRUCTIONS 26999903 07-13

Page 24 of 55

flowserve.com

Example of a pump installed with a suction barrel.

Figure 4.7

DISCHARGE

HEAD FLANGE

372

373

374

CONCRETE

FOUNDATION

315

101

304

4.3.4

Leveling of pumps with suction barrel
mounted on a soleplate


Bolt the soleplate [23] to the bottom of the suction
barrel plate. Then proceed to level the barrel mounting
surface per paragraph 4.3.3.

Example of pump with a suction barrel mounted on a

soleplate


Figure 4.8

4.4 Grouting

Where applicable, grout in the foundation bolts.
After adding pipe work connections and re-checking
the coupling alignment, the mounting plate/soleplate
should then be grouted in accordance with good
engineering practice. If in any doubt, please contact
Flowserve service center for advice.

Grouting provides solid contact between the pump
unit and foundation that prevents lateral movement of
running equipment and dampens resonant vibrations.

Foundation bolts should only be fully

tightened after the grout has been cured.

4.5 Initial

Alignment


4.5.1 Thermal

expansion

The pump and motor will normally

have to be aligned at ambient temperature and
should be corrected to allow for thermal expansion at
operating temperature. In pump installations
involving high liquid temperatures, the unit should be
run at the actual operating temperature, shut down
and the alignment checked immediately.

4.5.2 Preparation

before

alignment

To ensure proper alignment the following items are
very important.

a) All machined mating surfaces (such as the

mating flanges of pump and motor) must be
clean and free of burrs and nicks.

b) Exterior strain must not be transmitted to the

pump. The most common cause of trouble is
forcing the piping to mate with the pump. It is
recommended that flexible connectors be installed
in the piping adjacent to the pump.

c) All threads should be checked for damage and

repaired if necessary. Lubricate all threaded
connections with a suitable thread lubricant (an
anti-galling compound).


4.5.3 Alignment

methods

Ensure pump and driver are isolated

electrically and the half couplings are disconnected.

The alignment MUST be checked.

Although the pump will have been aligned at the
factory it is most likely that this alignment will have
been disturbed during transportation or handling.
If necessary, align the motor to the pump, not the
pump to the motor.

The motor assembly may also have to be

adjusted in the horizontal direction to line up the
driver and shaft centers. Alignment screws are
provided to lock the motor assembly in its final
aligned position.

374

372

373

CONCRETE

FOUNDATION

315

101

304

SOLE
PLATE

DISCHARGE

HEAD FLANGE

23

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