4 inspection and maintenance, 1 servomotor inspection, 2 servopack inspection – Yaskawa CACR-SRxxBF User Manual

Page 56: 3 servopack’s parts replacement schedule, 4 inspection and maintenance -7

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5.4 Inspection and Maintenance

5-7

5

5.4 Inspection and Maintenance

5.4.1 Servomotor Inspection

The AC servomotors are brushless. Simple daily inspection is sufficient. The inspection and maintenance fre-
quencies in the table are only guidelines. Increase or decrease the frequency to suit the operating conditions and
environment.

During inspection and maintenance, do not disassemble the servomotor.

* Measure across the servomotor’s FG and the phase-U, phase-V, or phase-W power line.

5.4.2 SERVOPACK Inspection

5.4.3 SERVOPACK’s Parts Replacement Schedule

The following electric or electronic parts are subject to mechanical wear or deterioration over time. To avoid fail-
ure, replace these parts at the frequency indicated.
The parameters of any SERVOPACKs overhauled by Yaskawa service division are reset to the factory settings
before shipping. Be sure to confirm that the parameters are properly set before starting operation.

Item

Frequency

Procedure

Comments

Vibration and Noise

Daily

Touch and listen.

Levels higher than normal?

Exterior

According to degree of
contamination

Clean with cloth or compressed air.

Insulation Resistance
Measurement

At least once a year

Disconnect SERVOPACK and test
insulation resistance
at 500 V. Must exceed 10 M

Ω .

Contact the Yaskawa service
division if the insulation resis-
tance is below 10 M

Ω.

Replacing Oil Seal

At least once every
5000 hours

Remove the servomotor and
replace the oil seal.

Applies only to servomotors
with oil seals.

Overhaul

At least once every
20000 hours or 5 years

Contact the Yaskawa service
division.

Do not disassemble and clean
the servomotor by yourself.

IMPORTANT

Item

Frequency

Procedure

Comments

Exterior and Boards

At least once a year

Check for dust, dirt, and oil on the surfaces. Clean with compressed air.
Check for discoloration, damage, and dis-
connected wires on the surfaces.

Contact the Yaskawa service
division.

Loose Screws

Check for loose terminal block and connec-
tor screws.

Tighten any loose screws.

Part

Standard

Replacement

Period

Recommendations

Operating Conditions

Cooling Fan

4 to 5 years

Replace with a new SERVOPACK.

• Ambient Temperature: Annual

average of 30

°C

• Load Factor: 80% max.
• Operation Rate: 20 hours/day max.

Smoothing Capacitor

7 to 8 years

Replace with a new SERVOPACK.
(Depending on results of investigation.)

Relays

Replace with a new SERVOPACK.
(Depending on results of investigation.)

Fuses

10 years

Replace with a new SERVOPACK.

Aluminum Electrolytic
Capacitor on Circuit Board

5 years

Replace with a new SERVOPACK.
(Depending on results of investigation.)

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