Invertec v450-pro wiring diagram, Electrical diagrams, Wiring diagram - complete machine - (g4923) – Lincoln Electric INVERTEC SVM199-A User Manual

Page 126: Invertec® v450-pro, Right side of machine, Lef t side of machine

Advertising
background image

ELECTRICAL DIAGRAMS

G-2

INVERTEC® V450-PRO

WIRING DIAGRAM - COMPLETE MACHINE - (G4923)

TM

INVERTEC V450-PRO WIRING DIAGRAM

TO J9

202

WORK

202A TO R1

TO TP6

223

221

206A

3R

3W

238

RE

CT

THERM

223

222

SEC

(BOTTOM

LEFT)

POWER BD

RECTIFIER

AC

4

CONTROL BOARD

+

TO J61

CR1

X4

6

TO AUX #1

50

3

50

4

50

5

50

6

INPUT

20D

17

18

15 16

F1

F1

J4

251

20

TO

P91

RECT

220

SEC

(TOP

LEFT)

U

L1B

V

L3

AC

3

TO

CR1

SW1

T2

L2

AC

2

H1D

T3

T1

T2

612

T3

NEG

1

2

3

4

+

C3

AUX. #1

TO

D3

TO

CHOKE

THERM

CURRENT

TRANSDUCER

19D

SWITCH BOARD

#2

SW1

A

202

225

J7

2

J2

206

J5

32

4

5

6

3

2

4

1

8

7

6

5

4

3

2

1

G

601

TO J60

L1

20

NEG

19C

T1

TO

HARMONIC

FILTER

REAR OF MACHINE

TO J6,J10A

6

TO SOLID STATE RELAY

3

2

TO SOLID STATE RELAY

444

FAN

THIS AREA VIEWED FROM

RECONNECT

PANEL

TO

CR1

J6

231

AUX #1

J61

5

6

7

8

9

POS

D1

H1

R1

TP3

TO R1

CB2

15A CIRCUIT

BREAKER

TP2

206 TO J9

202A

34

206A

7

PRI

(BOTTOM

RIGHT)

TO

SWITCH

BD #2

15

14

12

18

TO

SWITCH

BD #1

TO

SWITCH

BD #2

MAIN

TRANSFORMER

LEFT SIDE

41B

NEG

POS

C3

403

604

H1A TO AUX #2

CB3

3.5A

BREAKER

TO SW1

200-208V

220-230V

440-460V

550-575V

POS

POS

AC

1

TO SUPPLY LINES

TO A SYSTEM GROUND PER

NATIONAL ELECTRICAL CODE.

S3

RS232

CONNECTOR

FR

O

N

T

O

F

M

AC

H

IN

E

115V

RECEPTACLE

TO RECONNECT PANEL

PRI

(BOTTOM

LEFT)

20C

++

TO AUX #1

40

4

40

5

40

6

24

2

3

4

3

1

12

J41

50

C2

.05/600V

TO

J4

C4

13

14

+

SWITCH BOARD

#1

1

4 5

X3A

19

TO FAN

X9

224A

291

CB3

TO J61

TO INPUT SWITCH

612B

612

H1

TO AUX #1

AUXILIARY TRANSFORMER #1

SEC

(BOTTOM

RIGHT)

TO

SWITCH BD #2

POS

TO

SWITCH BD #1

11 12

20D

TO

SWITCH BD #2

H5
H6

CAPACITORS=MFD/VOLTS

RESISTORS=OHMS/WATTS

H1

(200-208)

H2

(220-230)

PRI

(TOP

LEFT)

R

(115V)

N

(24V)

X4

TO J61

H1D

(TOP)

LOAD LINE

TO CB4

612B

L3A

L1A

TO CONTACTOR

S4

TO TP3

31

1

2

3

4

5

6

7

8

9

1

2

3

4

5

6

8

7

9

232

X3

604

238

601

INPUT BOARD

NEG

H3

H2

TO AUX #1

H1

H2

H3

F3

F3

F2

F2

19C

17

11

TO

SWITCH

BD #1

51

4

1

AUXILIARY TRANSFORMER #2

NOTES:

N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE)

ALIGNS WITH BLACK LEAD OF LED SOCKET.

N.B. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT

OPERATION.

N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR

OPERATION.

RIGHT SIDE OF MACHINE

1

J8

J9

228

226

1

224

220

504

503

406

505

4

506

2

3

2

3

7

8

418

514

1

5

6
2

1

TO J6, J10B

RIGHT SIDE

13

TO

SWITCH BD #1

D4

J40

F4

40

3

F4

THERM

1

2

3

4

11

J42

TO J5

6

5

4

3

2

+

225

1

SEC

(TOP

RIGHT)

2 3

5

J50

C5

J60

10

10

9

8

7

6

5

4

3

228

226

TO J8

4

1

2

J43

251

253

254

DIGITAL POWER

SUPPLY BOARD

3R TO 3W

J7

MAIN CHOKE

221

4

3

231

232

291

X3A

.05/600V

C1

TP1

TP7

RECTIFIER

SWITCH

RECONNECT

TO

16

41

4

H4

'A

'

LEF

T SIDE OF MACHINE

RECONNECT SWITCH

6

5

1

1

TP4

444

TO FAN

TO

C3

1

2

216

211

3

213

212

4

W

W=WHITE

U=BLUE

R=RED

COMPONENT VALUES:

N=BROWN

R

EAR

O

F

M

AC

H

IN

E

G=GREEN

B=BLACK

LEAD COLOR CODING

TO

CB3

ELECTRICAL SYMBOLS PER E1537

H1A

AUX #1

L3B

X5

TO AUX#1

2

1

OUTPUT

RECT

D2

J6

5

6

253

7

2

254

8

3

9

4

J10A

X7

TO

J42

J43

TO POWER BD. RECTIFIER

(24 V)

(380-415)

X3

W

H3

TO

X3

AUX #2

X5

RECONNECT PANEL

TO

MAIN TRANSFORMER

3

4 -

TO

J4

SOLID

STATE

RELAY

2

1

H5

(440-460)

H4

H5

15

14

11

12

13

16

10

11

12

10

14

15

11

12

13

16

10

2.7 10W

.022

800

V

PRI

(TOP

RIGHT)

NEG

AC

.022

800

V

2.7

10

W

2.7

10

W

.022

800

V

N.C.

N.J.

INPUT VOLTAGE. CONNECTION SHOWN IS FOR 550-575V

CIRCUIT

10A

FUSE

P91

N.B., N.G., N.H.

222

267

266

268

THERM

267

266

268

227

227

H6

(550-575)

H6A

H6

TO

CR

1

J60

CH

OKE

THERM

TO RECT

THERM

TO

RE

CONNECT

SWITCH

H6

5

(550-575)

H6A

P50

VOLTAGE. CONNECTION SHOWN IS FOR 440-575V

41

8

51

8

1

518

2

414

J10B

TO

SSR

405

404

346

345

TO

W
R

4

1

(115V)

TO

S4

CB2

P52

4

31

34

1

6

2

(230V)

224A

224

220

100V

2400 F

500V

3500 F

500V

3500 F

19

20

HARMONIC

FILTER

20C

19D

N.D. PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE)

ALIGNS WITH WHITE LEAD OF LED SOCKET.

TO

HARMONIC

FILTER

H1B

TO CONTACTOR

C

B

A

INPUT

LINE

FILTER

L3A

.0047 F

440

C6

C7

L1A

SWITCH LEAD

FILTER

L3

FRONT

HORIZONTAL

BAFFLE

REAR

HORIZONTAL

BAFFLE

FAN

SHROUD

RECONNECT

SHELL

RECONNECT

BRACKET

CASE

FRONT

FRONT

UPPER

BASE

REAR

UPPER

BASE

AUX.

2

AUX.

1

PROTECTIVE BONDING CIRCUIT

352A

P51

N.E.

N.F.

N.G.

H4B

N.J.

N.E. LEAD 34 IS PRESENT IN MODELS WITH 115V RE

CEPTACLE

ON THE CASE FRO

NT. LEAD 352A IS PRESENT ONLY IN

MODELS WITH 220V RE

CEPTACLE ON THE CASE FRONT.

N.F. ONLY

PRESENT ON CE MODELS

N.G. ONLY PRESENT ON NON-CE

MODELS. (EARLIER MODELS USED

10A CIRCUIT BREAKER).

N.H. "CE" MODELS DO

NOT HAVE A RECONNECT SWITCH. POS LEAD

CONNE

CTS DIRECTLY TO (+) OF C4. LEAD C CONNECTS

(-) OF C4 TO (+) C5 AND

NEG LEAD CONNECTS TO (-) OF C5.

N.J. THE "CE" MODELS DO

NOT HAVE A RECONNECT PANEL. INSTEAD

LEAD H4B CONNECTS H4 TO SW1.

N.K. ON CE MODE

LS LEADS T1, T2 AND T3 ARE REPLACED BY LEADS

A, B AND C. LEADS A, B AND C ARE CONNECTED TO THE INPUT

RECTIFIER

TERMINALS RATHER THAN CR1.

TO SW 1

TO TP3

TO

J40

J50

TO

J43

TO

J2

TO

J40

J50

J60

N.F.

N.F.

COMPONENT VALUE UNITS:

CAPACITOR: MFD/VOLTS

RESISTOR: OHMS/WATTS

CONNECTOR PIN NUMBERS:

VIEW OF CONNECT

OR ON PC BOARD

1 2

6

7

12

LATCH

EX. 12 PIN CONNECTOR

TO WORK

TO ELECTRODE

OR

TO MAIN

TRANSFORMER

TO RECONNECT

SWITCH

X8

(42 V)

X6

(28 V)

(0 V)

276

WELD

TERMINALS

R5

10K/2W

OUTPUT

CONTROL

277

275

1

DISPLAY

5

10

1

6

4

9

8
3

2

7

J37

E

F

A B

C

D

R

E

M

O

T

E

5

10

1

6

4

9
8

3
2

7

4

76

21

6 PIN

REMOTE

(REAR VIEW )

SPI EXTENSION CIRCUIT

77A

2A

75A

1

7

4

10

9

3
2

8

277

6

12

11

5

7
2

3

8

9
4

6
1

10
5

J61

2
3
4
5

J60A

J60B

1

2

3

4

5

3313

3316

3314

3305

3304

3312

3315

3303

13

14

15

16

275

276

3313

3316
3315

3305
3304

3314

3312

3303

3301

1

2

3

4

5

6

7

8

9

15

14

13

12

11

10

1

7

4

10

9

3
2

8

6

12

11

5 13

14

15

16

3211

32

05

32

06

32

03

32

04

32

15

32

16

32

13

32

12

32

07

32

02

32

01

4

3202

3207

3212

3213

3216

3215

3204
3203

3206

3205

OR

J331

J332

J333

MODE PANEL

ADVANCED

PROCESS

J34

_

+

GND

75A

77A

2A

4A

76A

A

B

C

J

K

L

D

E

M

I

H

G

F

N

41

24

CB1

51

41B

41B

WIRE FEEDER REMOTE

(REAR VIEW)

10A

5 10

1 6

4 9

8

3
2 7

J33

41A

SPI FLEX CIRCUIT

11

12

4A

2

75

77

76

76A

554

553

3201

21

GND

554

553

2

75

77

42

NEGA

POSA

NEGA

POSA

ELECTRODE

41A

51

42

P59

202C

206D

1

2

3

4

5

6

8

7

9

J3

10

SPI FLEX CIRCUIT

32A 31A

X8

31A

32A

351

352A

31

5A CIRCUIT

BREAKER

N.G.

NOT

E: IF ADVANCED PROCESS PANEL IS

INSTALLE

D THE REMOTE SPI CABLE

PL

UGS INTO THE ADVANCED PROCESS

PANEL. ADVANCED PROCESS PANEL

SPI CABLE CONNECTS TO THE SPI

EXTENSI

ON CABLE.

41B

202C

206D

211

212

213

216

LEGEND

PHANTOM "

"

= OPTION

291

LED SELECT

LED SELECT

SW2

CB2

220V

RECEPTACLE

S4

G4923PRINT

C

LOAD

LINE

N.G.

N.F.

N.K.

G-2

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

Return

to

Section

T

OC

Return

to

Section

T

OC

Return

to

Section

T

OC

Return

to

Section

T

OC

Return

to

Master

T

OC

Return

to

Master

T

OC

Return

to

Master

T

OC

Return

to

Master

T

OC

Advertising