Introduction to programmable limit switches, Pl-1746-c01 module description – Electro Cam PL-1746 Series User Manual

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1-2 Introduction

Introduction to Programmable Limit Switches

Resolvers & Encoders

The PL-1746 Programmable Limit Switch uses a resolver or encoder instead of a cam
to indicate machine position. A resolver uses fixed and rotating coils of wire to generate
an electronic signal that represents shaft position. The resolver or encoder is usually
coupled to a machine shaft at a 1:1 ratio so that one resolver or encoder shaft rotation
corresponds to one machine cycle. Resolvers have no brushes, contacts, or any fric-
tional moving parts to wear out.

Based on the resolver or encoder signal, the PL-1746 Programmable Limit Switch turns
electrical circuits, or “Outputs,” on and off, simulating the mechanical roller limit switch.
Because the PL-1746 combined with the resolver or encoder system is completely
electronic and has no frictional parts, it offers several advantages over mechanical cam
switches:

• Long service life with no parts to wear out.

• “On” and “off” points can be adjusted instantly from the keypad; there are no cams to

rotate or replace.

• Adjustment is possible with the machine running or stopped.

• Programmable logic allows complex switching functions that are impossible with

mechanical cams.

• Operation at speeds up to 3000 RPM.

PL-1746-C01 Module Description

The PL-1746-C01 PLS (Programmable Limit Switch) Module is designed to plug into
an Allen-Bradley SLC™ 500 Series PLC (Programmable Logic Controller) chassis.

An absolute position signal is generated by a resolver connected to the module. Output
status, position, and speed information is provided to the user through the backplane of
the SLC™ 500 chassis. In addition, real world high speed power outputs and inputs
can be provided by utilizing an external PS-4108 I/O rack.

The PL-1746-C01 can be programmed either through the backplane or through a stan-
dard PS-6400 keypad/display, which plugs into the front of the module. The module
has a total of 32 outputs, which are capable of driving real world devices at high speed
via PS-4108 I/O racks. All 32 outputs are accessible through the backplane.

The PLS module will display either position or rpm, depending on speed, via a 4-digit
LED display.

The PL-1746-C01 will support:

- 32 outputs total. All outputs to be accessible through the backplane. All 32 outputs

will be available on PS-4100-13-L16 I/O racks for high speed, real world outputs.

- 8 inputs consisting of 6 group inputs, 1 First Cycle Enable input, and 1 Output Enable

input.

- 2 analog outputs, which are only available on the PS-4108 I/O rack where slimline

analog output modules can be plugged in.

- Up to 2 remote PS-6400 keypads.

- High resolution (as a standard feature), up to 4096 (12 bits).

- Leading/Trailing edge speed compensation is standard.

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