3 problem description - speed variations, Frequency output, Problem description - speed variations – Lenze E94AYFLF Digital frequency module User Manual

Page 28

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Digital frequency extension module | Parameter setting & configuration

Digital frequency output

Problem description - speed variations

28

L

EDS94AYFLF EN 3.2 - 10/2010

3.3

Problem description - speed variations

In the digital frequency extension module rectangular encoder signals are processed. The

speed is determined by counting the edges occurring within a defined time interval (1 ms).

Due to this defined time interval of 1 ms and a finite number of encoder increments per

revolution, the calculated speed signal can only assume discrete values. This gives the

impression that the signal is very unsteady and inexact. This effect increases with lower

numbers of increments.

Example for the digital frequency output
An encoder with 2048 increments at a speed of 60 rpm is to be simulated.

 Setpoint speed n_set

DFOUT

= 60 rpm = 1 Hz

mech.

 Simulated encoder: 2048 increments

(by fourfold evaluation 4 * 2048 = 8192 edges are counted per revolution)

 Output frequency = n_set

DFOUT

* number of increments

DFOUT

= 1 Hz

mech.

* 2048

= 2048 Hz

If the measurement lasts 1 ms, 8.192 edges occur per ms. Since the count can only be an

integer, 8 or 9 increments are counted. Thus, the speed is calculated as follows:

The speed variation which is detected during this process amounts to:

General formula for calculating the expected speed variation

or

n

measure_1

60 rpm

8

8.192

--------------

58.59 rpm

=

=

n

measure_2

60 rpm

9

8.192

--------------

65.91 rpm

=

=

Δn

measure

n

measure_2

n

measure_1

7.32 rpm

=

=

Δn

measure

15000

number of increments

----------------------------------------------------------

rpm

=

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