Bradford White BLMC125NA User Manual

Page 30

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Page 28

Bradford White Corp.

SECTION 9.

Modes of Operation

The Brute Elite control allows the boiler to operate

in many different modes of operation. The mode

must be selected based upon the requirements of the

installation. The following sections describe the basic

operation of the Brute Elite in each of the different

modes. Familiarize yourself with each mode and how

the operation of the boiler varies, depending upon the

installation and inputs the control is monitoring.

9.1 Hydronic Heating Demand

When using the Brute Elite for hydronic heating a

call for heat must be supplied to the "T-T or Interlock"

terminal. Once the call is supplied the control starts the

boiler and system pumps, shifts the 3-way valve position

and begins the ignition process. The ignition process

consists of a prepurge, trial for ignition, and run period.

The prepurge period starts on a call for heat once the fan

RPM reaches a preset level. The trial for ignition period

follows once the start-up RPM of the fan is reached. The

trial for ignition period lasts 4 seconds during which the

direct spark ignition system and gas valve are energized.

At the end of the trial for ignition period the flame signal

is compared with the preset flame threshold value. If

the flame signal is higher than the flame threshold the

Brute Elite enters "run". If the flame signal is below

the threshold the Brute Elite returns to prepurge and

starts the ignition process over. In "run" the Brute Elite

monitors the flame signal, call for heat, safeties, and

water temperatures and modulates as needed between

100% and 20% of rate to satisfy the call for heat.

9.2 Hydronic Heating with Outdoor Reset

Outdoor reset varies the control point setpoint

based on the actual outdoor temperature. The reset

function works as shown in

Figure 24

. When the

outdoor air temperature reaches the "high outdoor

temperature setpoint (HOD), the control point setting is

adjusted to the low boiler temperature setpoint (LBT).

When the outdoor air temperature reaches the low

outdoor temperature setpoint (LOD), the control setpoint

is adjusted to the CH/Outlet water setpoint temperature.

HOD, LOD and LBT can be adjusted by accessing

SETUP mode. CH setpoint is adjustable from the USER

menu structure.

9.3 Hydronic Heating Using External

Modulation Control

When using the Brute Elite for hydronic heating

with external modulation control a call for heat must

be supplied to the "T-T" terminal. Once the call is

supplied the control starts the boiler and system pumps

and begins the ignition process. In "run" the Brute Elite

monitors the flame signal, call for heat, safeties, and

NAME

FUNCTION

DEFAULT

VALUE

CH on

Burner demand begins when the

5°F

differential outlet water temperature reaches

"Outlet water temperature setpoint"

minus "CH on differential"

CH off

Burner demand ends when the

5°F

differential outlet water temperature reaches

"Outlet water temperature setpoint"

plus "CH off differential"

DHW on

Burner demand begins when the

2°F

differential outlet water temperature reaches

"Outlet water temperature setpoint"

minus "DHW on differential"

DHW off

Burner demand ends when the

7°F

differential outlet water temperature reaches

"Outlet water temperature setpoint"

plus "DHW off differential"

Pump

Operates the pump for the overrun

1

overrun

time after the burner demand

minute

has ended

High

Locks the boiler out when the high

200°F

limit

limit temperature is reached

(requires manual reset)

Flame

Flame signals lower than the flame

0.8Vdc

threshold threshold interrupt burner operation

Table 12. Default Control Settings.

on when the water temperature reaches 115°F. Set the

hysteresis values to match the boiler to the system

operating characteristics. Setting this value correctly

will help reduce the chance of short cycling.

8.8.5 Lead Lag Base Load Setting

The lead lag system uses a base load setting that is

set through the "setup" menu called "bL". The base load

setting identifies the firing rate that the operating boiler

must achieve before the next boiler in the system is

allowed to operate. The default setting is 50% to avoid

short cycling and operating the boilers at higher, less

efficient, firing rates.

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